Inspection Procedure 4

INSPECTION PROCEDURE 4: Clutch Pedal Feels "Heavy"

DIAGNOSIS

STEP 1. Check the clutch pedal clevis pin for insufficient lubrication.

Q. Is the lubrication of the clutch pedal clevis pin sufficient?

YES [5M/T] : Go to Step 2.

YES [6M/T] : Go to Step 3.

NO Repair the clutch pedal. Then go to Step 6.

STEP 2. Check the release fork for sticking.

Q. Is the release fork stuck?

YES Repair or replace the release fork Service and Repair).
Then go to Step 6.

NO Go to Step 4.

STEP 3. Check the concentric slave cylinder for deformation.

Q. Is deformation found on concentric slave cylinder?

YES Replace the concentric slave cylinder (Refer to Service and Repair).
Then go to Step 6.

NO Go to Step 4.

STEP 4. Check the clutch disc spline for insufficient lubrication.

Q. Is the lubrication of the clutch disc spline sufficient?

YES [5M/T] : Go to Step 5.

YES [6M/T] : Go to Step 6.

NO Repair the clutch disc spline. Then go to Step 6.

STEP 5. Check the insufficient lubrication of clutch release bearing sliding surface.

Q. Is the lubrication of the bearing sleeve sliding surface sufficient?

YES Go to Step 6.

NO Repair the clutch release bearing sliding surface. Then go to Step 6.

STEP 6. Check again for the symptom.

Q. Is the symptom reproduced?

YES Return to Step 1.

NO The procedure is complete.