FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Intake Manifold: Service and Repair




REMOVAL AND INSTALLATION [2.0L ENGINE NON-TURBO, 2.4L ENGINE]













INSTALLATION SERVICE POINTS

]]A[[ O-RING/PURGE CONTROL SOLENOID VALVE/O-RING/MANIFOLD ABSOLUTE PRESSURE SENSOR INSTALLATION

1.
CAUTION:

- When applying the engine oil, make sure not to allow the engine oil to enter the intake manifold inside.
- Install the manifold absolute pressure sensor, taking care that no shock is applied to it.
- Do not use a manifold absolute pressure sensor that has been dropped.

Apply a small amount of new engine oil to the O-ring.

2. While turning the purge control solenoid valve or manifold absolute pressure sensor to right and left, install the O-ring to the purge control solenoid valve or manifold absolute pressure sensor with care to avoid damage to the O-ring.

3. Turning the purge control solenoid valve or manifold absolute pressure sensor to right and left, install it to the intake manifold with care not to damage the O-ring. After the installation, check for its smooth rotation.

]]B[[ SCREW INSTALLATION

CAUTION:
Do not over-tighten. As the self-forming-type screw is used, the excessive torque can damage the intake manifold threads.

]]C[[ INTAKE MANIFOLD ASSEMBLY/INJECTOR PROTECTOR FRONT INSTALLATION

Install the intake manifold assembly and the injector protector front, and tighten mounting bolts and nuts temporarily.

NOTE:
The tightening of the fuel rail assembly, the intake manifold assembly and the injector protector front has the specified order. Temporarily tighten the intake manifold assembly and injector protector front mounting bolts and nuts Service and Repair) [2.0L ENGINE Non-turbo] or Service and Repair) [2.4L ENGINE].