Clutch Pedal Assembly: Service and Repair

CLUTCH PEDAL AND MASTER CYLINDER

REMOVAL AND INSTALLATION

CAUTION
Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.








REMOVAL SERVICE POINT

[[A]] CLUTCH TUBE ASSEMBLY A DISCONNECTION

CAUTION

^ Do not remove the O-rings and the clips from the clutch tube assembly A and the clutch master cylinder.
^ If the O-rings or the clips of the clutch tube assembly A and the clutch master cylinder are damaged, replace each assembly.

[[B]] CLUTCH MASTER CYLINDER AND CLUTCH PEDAL ASSEMBLY REMOVAL
Remove the clutch master cylinder and clutch pedal assembly from inside the vehicle.

[[C]] CLUTCH MASTER CYLINDER REMOVAL





Pull out the clutch master cylinder by turning the cylinder 45° to the direction of the arrow shown in the figure.

INSTALLATION SERVICE POINT

]]A[[ CLUTCH TUBE ASSEMBLY A CONNECTION

CAUTION

^ Check that the O-rings and the clips are not damaged before installing the clutch tube assembly A and the clutch master cylinder.
^ If the O-rings of the clutch tube assembly A and the clutch master cylinder and their installation positions are contaminated, clean with the clutch fluid before installation.

After installing the clip to the clutch master cylinder, install the clutch tube assembly A to the clutch master cylinder.

]]B [[ CLUTCH INTERLOCK SWITCH INSTALLATION





Install the clutch interlock switch at the specified dimension when the clutch pedal is released.

]]C[[ CLUTCH SWITCH INSTALLATION





Install the clutch switch at the specified dimension when the clutch pedal is released.