Inspection Procedure 1

INSPECTION PROCEDURE 1: Clutch Slips

DIAGNOSIS

STEP 1. Check insufficient clutch pedal play.

Refer to Adjustments.

Q. Does the clutch pedal play meet the standard value?

YES Go to Step 2.

NO Adjust the clutch pedal play. Then go to Step 8.

STEP 2. Check the hydraulic system for clogging.

Q. Is the hydraulic system clogged?

YES Repair or replace the hydraulic system (Refer to Service and Repair).
Then go to Step 8.

NO [5M/T] : Go to Step 3.

NO [6M/T] : Go to Step 4.

STEP 3. Check the release fork for sticking.

Q. Is the release fork stuck?

YES Repair or replace the release fork Service and Repair).
Then go to Step 8.

NO Go to Step 5.

STEP 4. Check the concentric slave cylinder for deformation.

Q. Is deformation found on concentric slave cylinder?

YES Replace the concentric slave cylinder (Refer to Service and Repair).
Then go to Step 8.

NO Go to Step 5.

STEP 5. Check the clutch disc facing for excessive wear.

Q. Is the clutch disc facing worn excessively?

YES [5M/T] : Replace the clutch disc (Service and Repair).
Then go to Step 8.

YES [6M/T] : Replace the clutch disc and clutch cover assembly (Service and Repair).
Then go to Step 8.

NO Go to Step 6.

STEP 6. Check the clutch disc facing for hardening and adhesion of oil.

Q. Is the clutch disc facing hardened or contaminated with oil?

YES [5M/T] : Replace the clutch disc Service and Repair).
Then go to Step 8.

YES [6M/T] : Replace the clutch disc and clutch cover assembly (Service and Repair).
Then go to Step 8.

NO Go to Step 7.

STEP 7. Check the diaphragm spring for weakness and damage.

Q. Is the diaphragm spring weakened or damaged?

YES [5M/T] : Replace the clutch cover assembly Service and Repair).
Then go to Step 8.

YES [6M/T] : Replace the clutch disc and clutch cover assembly (Service and Repair).
Then go to Step 8.

NO Go to Step 8.

STEP 8. Check again for the symptom.

Q. Is the symptom reproduced?

YES Return to Step 1.

NO The procedure is complete.