Cylinder Block Assembly: Specifications
Updated by TSB-09-11-006Piston and connecting rod
Clearance of connecting rod big end thrust mm (in)
Standard value 0.10 - 0.25 (0.004 - 0.010)
Limit 0.4 (0.02)
Clearance between piston ring and ring groove mm (in)
No.1
Standard value 0.02 - 0.06 (0.001 - 0.002)
Limit 0.10 (0.004)
No.2
Standard value 0.02 - 0.06 (0.001 - 0.002)
Limit 0.10 (0.004)
Piston ring end gap mm (in)
No.1
Standard value 0.18 - 0.28 (0.007 - 0.011)
Limit 0.8 (0.03)
No.2
Standard value 0.28 - 0.43 (0.011 - 0.017)
Limit 0.8 (0.03)
Oil
Standard value 0.10 - 0.34 (0.004 - 0.013)
Limit 1.0 (0.04)
Connecting rod bearing oil clearance mm (in)
Standard value 0.038 - 0.069 (0.0015 - 0.0027)
Limit 0.10 (0.004)
Crankshaft and cylinder block
Crankshaft end play mm (in)
Standard value 0.05 - 0.25 (0.002 - 0.010)
Limit 0.4 (0.02)
Crankshaft journal oil clearance mm (in)
No.1, 2, 4, 5
Standard value 0.024 - 0.042 (0.0010 - 0.0016)
Limit 0.10 (0.004)
No.3
Standard value 0.036 - 0.054 (0.0015 - 0.0021)
Limit 0.10 (0.004)
Distortion of cylinder block top surface mm (in)
Standard value Within 0.05 (0.002)
Limit 0.2 (0.01)
Cylinder block cylinder bore mm (in)
Standard value 86 (3.4)
Cylindricity of cylinder block mm (in)
Standard value 0.010 (0.0004)
Size codes
Upper
Lower
Bearing Cap Bolt
(M8) 9.0 ± 2.0 Nm (89 ± 17 in-lb)
(M10) 37.2 ± 2.0 Nm (28 ± 1 ft-lb)
All Bolts an additional +90°
Crankshaft bolt
Tightening torque 250 Nm (184 ft-lb)
Loosen the crankshaft pulley center bolt fully
Tightening torque 110 Nm (81 ft-lb)
Tighten bolt +60 degrees