Transaxle Case
TRANSAXLE CASEDISASSEMBLY AND ASSEMBLY
Removal Steps 1-10:
NOTE: *: Refer to the assembly service points only when the transaxle case is replaced.
Required Special Tools:
^ MB991946: Ply bar
^ MB990883: Rear suspension bushing arbor
^ MB991115: Oil seal installer
^ MB990938: Installer bar
^ MD999547: Oil seal installer
DISASSEMBLY SERVICE POINTS
[A] OIL GUIDE REMOVAL
Using special tool, MB991946, remove the oil guides from the transaxle case.
ASSEMBLY SERVICE POINTS
[A] AIR BREATHER INSTALLATION
1. Apply specified sealant to the periphery of the air breather insertion part.
Specified sealant: Three bond 1501 or equivalent
2. Install the air breather to the transaxle case in accordance with the illustrated identification mark.
[B] STEEL BALL INSTALLATION
1. Apply specified sealant to the periphery of the transaxle case where the steel ball is installed, then install the steel ball onto the transaxle case.
Specified sealant: 3M(TM) STUD Locking No.4710 or equivalent
2. Using special tool, MB990883, install the steel ball.
[C] OIL SEAL INSTALLATION
1. Using the special tools, MB991115 and MB990938, indicated below, install the oil seal to the transaxle case.
2. Apply specified transaxle oil to the oil seal lip area.
Specified transaxle oil: Mitsubishi Genuine DiaQueen New Multi Gear Oil SAE 75W-80 (GL-3)
[D] SLIDE BALL BEARING (FOR CONTROL SHAFT) INSTALLATION
CAUTION
^ Normally, it is not necessary to disassemble the slide ball bearing. Install it only when the transaxle case is replaced with a new one.
^ Install the bearing with the stamped mark facing upward.
Using special tool, MB990883, install the slide ball bearing (for control shaft) to the new transaxle case.
[E] SLIDE BALL BEARING (FOR SHIFT RAIL) INSTALLATION
CAUTION
^ Normally, it is not necessary to disassemble the slide ball bearing. Install it only when the transaxle case is replaced with a new one.
^ Install the bearing with the stamped mark facing upward.
Using special tool, MB990883, install the slide ball bearing (for shift rail) to the new transaxle case.
[F] OIL GUIDE A INSTALLATION
CAUTION
Normally, it is not necessary to disassemble the oil guide A. Install the oil guide only when the transaxle case is replaced with a new one.
Install the oil guide A to the new transaxle case. Stake at the illustrated point to secure the oil guide in position.
[G] OIL TANK COVER INSTALLATION
CAUTION
Normally, it is not necessary to disassemble the oil tank cover. Install the cover only when the transaxle case is replaced with a new one.
Install the oil tank cover onto the new transaxle case. Stake at the illustrated six points to secure the cover in position.
[H] OIL GUIDE INSTALLATION
CAUTION
Install the oil guide squarely.
Using special tool, MD999547, drive the oil guide all the way into place to the end face of the transaxle case.
