Clutch Pedal Assembly: Service and Repair
CLUTCH PEDAL AND MASTER CYLINDERREMOVAL AND INSTALLATION
CAUTION
Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not perform work wearing gloves which have grease on them.
Pre-removal & Post-installation Operation:
Removal Steps 1-19:
REMOVAL SERVICE POINTS
[A] CLUTCH TUBE ASSEMBLY A DISCONNECTION
CAUTION
^ Do not remove O-rings and clips from the clutch tube assembly A and clutch master cylinder.
^ If the O-ring or clip is damaged, replace the relevant clutch tube assembly A or clutch master cylinder.
[B] CLUTCH MASTER CYLINDER REMOVAL
Pull out the clutch master cylinder while rotating it 450 to the direction of the arrow shown in the figure.
INSTALLATION SERVICE POINTS
[A] CLUTCH TUBE ASSEMBLY A CONNECTION
CAUTION
^ When connecting the clutch tube assembly A and clutch master cylinder, check that the O-ring and clip are not damaged.
^ If any connection areas of clutch tube assembly A and clutch master cylinder or O-ring is dirty, clean with the clutch fluid.
Assemble the clip to the clutch master cylinder. Then, connect the clutch tube assembly A to the clutch master cylinder.
[B] CLUTCH INTERLOCK SWITCH INSTALLATION
Install the clutch interlock switch according to the dimension shown in the figure.
[C] CLUTCH SWITCH INSTALLATION
Install the clutch switch according to the dimension shown in the figure.