Valve Body: Service and Repair

MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER

REMOVAL AND INSTALLATION

CAUTION
When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-in (TC-SST Teach-In).

Pre-removal & Post-installation Operation:

Removal Steps 1-10:

REMOVAL SERVICE POINTS

[A] MECHATRONIC ASSEMBLY REMOVAL





1. Remove the connector carefully.

CAUTION

When removing bolt, use magnetic tools to prevent them from failing out.

2. Remove the three bolts.





3. Pull carefully at the connector to loose by approx. 2 - 3 mm (0.08 - 0.1 inch).





4. Remove the bolts in the order shown and remove the mechatronic assembly carefully.

[B] PLUG/BOLT/MANUAL CONTROL SHAFT REMOVAL





1. Move the lever from D in clock direction to the service position as shown.





2. Remove the plug.

CAUTION

When removing bolt, use magnetic tools to prevent them from failing out.

3. When removing the bolt located behind the plug, pay attention to the bolt not to fall in the transaxle case.
4. Remove the manual control shaft carefully.

INSTALLATION SERVICE POINTS

[A] MANUAL CONTROL SHAFT/PLUG/BOLT

CAUTION

When installing bolt, use magnetic tools to prevent them from failing out.

1. Install the manual control shaft carefully and tighten the bolt to the specified torque.
Tightening torque: 10 ± 1.5 Nm (89 ± 8 in-lb)





2. Tighten the plug to the specified torque.
Tightening torque: 32 ± 2 Nm (24 ± 1 ft-lb)

[B] GASKET A/GASKET C/MECHATRONIC ASSEMBLY INSTALLATION





1. As shown in the illustration, fix the gasket to the transaxle case by pushing the gasket at the area to which the gasket dowel pin is inserted.








2. Install the mechatronic assembly carefully and tighten the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure.
Tightening torque: 5.0 ± 1.0 Nm (44 ± 8 in-lb)
3. Tighten again the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure.
Tightening torque: 10 ± 1.5 Nm (89 ± 8 in-lb)

CAUTION

When installing bolt, use magnetic tools to prevent them from failing out.

4. Tighten the bolts to the specified torque.
Tightening torque: 6.0 ± 1.0 Nm (53 ± 8 in-lb)
5. Install the connector.