Part 1

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

Before disposing of an air bag or a vehicle equipped with an air bag, follow the procedures below to deploy the air bag.

UNDEPLOYED AIR BAG MODULE DISPOSAL

Required Special Tools:
- MB992102: Air Bag Inflation Adapter Harness
- MB991885: Adapter Harness

WARNING:
- If the vehicle is to be scrapped or otherwise disposed of, deploy the air bags and operate the seat belt pre-tensioners inside the vehicle. If the vehicle will continue to be used and only the air bag modules and seat belt pre-tensioner are to be disposed of, deploy the air bags and operate the seat belt pre-tensioners outside the vehicle.
- Since a large amount of smoke is produced when the air bag is deployed and the seat belt pre-tensioner is operated, avoid residential areas when ever possible.
- Since there is a loud noise when the air bags are deployed and when the seat belt pre-tensioners are operated, avoid residential areas when ever possible. If anyone is nearby, give warning of the impending noise.
- Suitable ear protection should be worn by personnel performing these procedures or by people in the immediate area.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [DRIVER'S AIR BAG MODULE]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove the battery from the vehicle.
3. Remove the cover.

4. Slide the outer housing of the driver's air bag module connector in the arrow direction shown, and disconnect the connector.

NOTE: When the driver's air bag module connector is disconnected from the inflator, the four pins of inflator connector are automatically shorted. This prevents the unintentional deployment of driver's air bags caused by the static or others.

5. Connect deployment wires, each 6 meters (20 feet) or longer, to the two leads of special tool MB992102, and cover the connections with insulator tape. The other ends of the deployment wires should be connected to each other(short-circuited), to prevent sudden unexpected deployment of the air bag module.

NOTE: This prevents the air bags from being unintentionally deployed because of the static and others.

6. Connect the special tool MB992102 to the driver's air bag module, and then pull out the deployment wire to outside the vehicle.

WARNING: If the windshield glass is scratched, air bag deployment could cause it to crack and fly out of the vehicle,so always put a cover over the vehicle.

7. To suppress the sound as much as possible, completely close all door windows, close the doors and put a cover on the vehicle.

WARNING:
- Before deploying the air bag in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes to allow it to cool before attempting to handle it.Although not poisonous, do not inhale gas from the air bag deployment. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-deployment handling instructions.
- If the air bag module fails to deploy, do not go near the module.

8. At a location as far away from the vehicle as possible,disconnect the two connected wires from each other, and connect them to the two terminals of the battery (which has been removed from the vehicle) to deploy the air bag.
9. After deployment, dispose of the air bag module according to the Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [PASSENGER'S(FRONT) AIR BAG MODULE]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove the battery from the vehicle.
3. Remove the glove box cover.

4. Slide the outer housing of passenger's (front) air bag module connector in the arrow direction shown, and disconnect the connector.

NOTE: When the passenger's (front) air bag module connector is disconnected from the instrument panel wiring harness side connector, the four pins of inflator connector are automatically shorted. This prevents the unintentional deployment of passenger's (front) air bags caused by the static or others.

5. Connect deployment wires, each 6 meters (20 feet) or longer, to the two leads of special tool MB9921020, and cover the connections with insulator tape. The other ends of the deployment wires should be connected to each other(short-circuited), to prevent sudden unexpected deployment of the air bag module.

NOTE: This prevents the unintentional deployment of passenger's(front) air bags caused by the static or others.

6. Connect the special tool MB992102 to the passenger's(front) air bag module, and then pull out the deployment wire to outside the vehicle.

WARNING: If the glass is scratched, air bag deployment could cause it to crack and fly out of the vehicle, so always put a cover over the vehicle.

7. To suppress the operation sound as much as possible,completely close all door windows, close the doors and put a cover on the vehicle.

WARNING:
- Before deploying the air bag in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes to allow it to cool before attempting to handle it.Although not poisonous, do not inhale gas from the air bag deployment. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-deployment handling instructions.
- If the air bag module fails to deploy, do not go near the module.

8. At a location as far away from the vehicle as possible,disconnect the two connected wires from each other, and connect them to the two terminals of the battery (which has been removed from the vehicle) to deploy the air bag.
9. After deployment, dispose of the air bag module according to the Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [KNEE AIR BAG MODULE]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove the battery from the vehicle.
3. Remove the instrument panel lower cover.

4. Use the flat-tipped screwdriver to pull out the locking button of knee air bag harness side connector. After releasing the lock, disconnect the connector.

NOTE: If the knee air bag module connector is disconnected from the instrument panel wiring harness side connector,both electrodes of the knee air bag module connector will be automatically shorted to prevent unintended deployment of the knee air bag module due to static electricity, etc.

5. Connect deployment wires, each 6 meters (20 feet) or longer, to the two leads of special tool MB991885, and cover the connections with insulation tape. The other ends of the deployment wires should be connected to each other(short-circuited), to prevent sudden unexpected deployment of the curtain air bag module.

6. Connect the special tool MB991885 to the inflator, and then pull out the deployment wire to outside the vehicle.

WARNING: If the glass is scratched, air bag deployment could cause it to crack and fly out of the vehicle, so always put a cover over the vehicle.

7. To suppress the deployment sound as much as possible,completely close all door windows, close the doors and put the cover on the vehicle.

WARNING:
- Before deploying the air bag in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes to allow it to cool before attempting to handle it.Although not poisonous, do not inhale gas from the air bag deployment. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-operation handling instructions.
- If the air bag module fails to deploy, do not go near the air bag module.

8. At a location as far away from the vehicle as possible,disconnect the two connected wires from each the, and connect them to the two terminals of the battery (which has been removed from the vehicle) to deploy the air bag.
9. After deployment, dispose of the air bag module according to the Deployed Air Bag Module and Operated Seat belt Pre-tensioner Disposal.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [SIDE-AIR BAG MODULE]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the (-) and (+) terminals of battery cable, and then remove the battery from the vehicle.

3. Disconnect the connections of the side-air bag module connector (two-pin: yellow) and the floor harness side connector (two-pin: yellow).

CAUTION: Make sure to deploy both driver's and front passenger's side air bags.

NOTE: When the side-air bag module connector is disconnected from the floor wiring harness side connector, the two pins of side air bag module connector are automatically shorted. This prevents the unintentional deployment of side-air bags caused by the static or others.

4. Obtain two suitable wires, which are 6 meters (20 feet) or longer, as deployment wires. Then connect the wires at one end to short.

NOTE: This prevents the side-air bags from unintentional deployment caused by static electricity, etc.

CAUTION: Never fail to do Step 5 in order to prevent accidental deployment caused by static.

5. Touch the vehicle body with bare hands to release the charged static.

6. With the side-air bag module connector disconnected, cut the floor harness using a nipper or similar tools.
7. Connect the deployment wire to each of two cut wiring harnesses. After covering the connection areas with insulation tape, pull out the deployment wire to outside the vehicle.
8. Connect the floor harness, to which the deployment wire is connected, to the side-air bag module connector.

WARNING: If the glass is scratched, air bag deployment could cause it to crack and fly out of the vehicle, so always put a cover over the vehicle.

9. To suppress the operation sound as much as possible completely close all door windows, close the doors and put the cover on the vehicle.

WARNING:
- Before deploying the air bag in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes to allow it to cool before attempting to handle it.Although not poisonous, do not inhale gas from the air bag deployment. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-deployment handling instructions.
- If the side-air bag module fails to deploy, do not go near the module.

10. At a location as far away from the vehicle as possible,disconnect the two connected wires from each other, and connect them to the two terminals of the battery (which has been removed from the vehicle) to deploy the side-air bag.
11. After deployment, dispose of the front seatback assembly(side-air bag module) according to the Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [CURTAIN AIR BAG MODULE]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove the battery from the vehicle.
3. Remove the headlining.

4. Use the flat-tipped screwdriver to pull out the locking button of rear floor harness side connector. After releasing the lock,disconnect the connector.

NOTE: If the curtain air bag module connector is disconnected from the rear floor wiring harness side connector,both electrodes of the curtain air bag module connector will be automatically shorted to prevent unintended deployment of the curtain air bag module due to static electricity, etc.

6. Connect the special tool MB991885 to the inflator, and then pull out the deployment wire to outside the vehicle.

WARNING: If the glass is scratched, air bag deployment could cause it to crack and fly out of the vehicle, so always put a cover over the vehicle.

7. To suppress the deployment sound as much as possible,completely close all door windows, close the doors and put the cover on the vehicle.

WARNING:
- Before deploying the air bag in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the deployment, so wait at least 30 minutes to allow it to cool before attempting to handle it.Although not poisonous, do not inhale gas from the air bag deployment. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-operation handling instructions.
- If the air bag module fails to deploy, do not go near the air bag module.

8. At a location as far away from the vehicle as possible,disconnect the two connected wires from each the, and connect them to the two terminals of the battery (which has been removed from the vehicle) to deploy the air bag.
9. After deployment, dispose of the air bag module according to the Deployed Air Bag Module and Operated Seat belt Pre-tensioner Disposal.

DEPLOYMENT INSIDE THE VEHICLE (WHEN DISPOSING OF A VEHICLE) [SEAT BELT PRE-TENSIONER]

1. Move the vehicle to an isolated spot.

DANGER: Wait at least 60 seconds after disconnecting the battery cables before doing any further work.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

2. Disconnect the negative (-) and positive (+) battery cables from the battery terminals, and then remove the battery from the vehicle.
3. Remove the lower center pillar trim.

4. Use the slotted (-) screwdriver to pull out the locking button of floor harness side connector. After releasing the lock,disconnect the connector.

NOTE: If the seat belt pre-tensioner connector is disconnected from the floor wiring harness side connector, both electrodes of the seat belt pre-tensioner connector will be automatically shorted to prevent unintended operation of the seat belt pre-tensioner due to static electricity, etc.

6. Connect the special tool MB991885 to the two-pin connector of seat belt pre-tensioner, and then pull out the deployment wire to outside the vehicle.
7. In order to suppress the operation sound as much as possible, fully close all the door windows and close the doors.

WARNING:
- Before operating the seat belt pre-tensioner in this manner, first check to be sure that there is no one in or near the vehicle. Wear safety glasses.
- The inflator will be quite hot immediately following the operation, so wait at least 30 minutes to allow it to cool before attempting to handle it. Although not poisonous, do not inhale gas from the seat belt pre-tensioner operation. See Deployed Air Bag Module and Operated Seat Belt Pre-tensioner Disposal for post-operation handling instructions.
- If the seat belt pre-tensioner fails to operate, do not go near the seat belt pre-tensioner.

8. At a location as far away from the vehicle as possible,disconnect the two connected wires from each the, and connect them to the two terminals of the battery (which has been removed from the vehicle) to operate the seat belt pre-tensioner.
9. After operation, dispose of the seat belt pre-tensioner according to the Deployed Air Bag Module operated Seatbelt Pre-tensioner Disposal.