FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Overhaul

COMPRESSOR ASSEMBLY AND TENSION PULLEY

DISASSEMBLY AND ASSEMBLY


Disassembly Steps 1-12:






Required Special Tools:
- MB991367: Special Spanner
- MB991386: Pin

DISASSEMBLY SERVICE POINT







[[A]] SELF-LOCKING NUT REMOVAL

ASSEMBLY SERVICE POINTS

]]A[[ A/C COMPRESSOR HIGH PRESSURE RELIEF VALVE INSTALLATION

CAUTION: Be careful not to damage the O-ring when installing the high-pressure relief valve.Apply the specified refrigerating machine oil the high-pressure relief valve mounting hole before installation

Check that O-ring is installed to the high-pressure relief and use the adjust torque wrench to install the high-pressure relief valve to the main body of the compressor.

]]B[[ FIELD CORE ATTACHMENT







Line up the pin hole on the compressor unit with the field core projection and attach.

]]C[[ SNAP RING INSTALLATION







Using snap ring pliers, fit the snap ring so that the snap ring's tapered part is on the outside.

]]D[[ SELF-LOCKING NUT INSTALLATION

Using a special tool, as when removing the nut, secure the armature and tighten the self-locking nut.

]]E[[ AIR GAP ADJUSTMENT







Check whether or not the air gap of the clutch is within the standard value.

Standard value:
0.3 - 0.5 mm (0.012 - 0.020 inch)

NOTE: If there is a deviation of the air gap from the standard value, make the necessary adjustment by adjusting the number of shims.