Cylinder Block Assembly: Specifications
Piston and connecting rodPiston ring groove mm (in)
No.1
Standard value 0.02 - 0.06 (0.001 - 0.002)
Limit 0.10 (0.004)
No.2
Standard value 0.02 - 0.06 (0.001 - 0.002)
Limit 0.10 (0.004)
Piston ring end gap mm (in)
No.1
Standard value 0.18 - 0.28 (0.007 - 0.011)
Limit 0.8 (0.03)
No.2
Standard value 0.28 - 0.43 (0.011 - 0.017)
Limit 0.8 (0.03)
Oil
Standard value 0.10 - 0.34 (0.004 - 0.013)
Limit 1.0 (0.04)
Clearance of connecting rod big end thrust mm (in)
Standard value 0.10 - 0.25 (0.004 - 0.010)
Limit 0.4 (0.02)
Outside diameter of connecting rod bolt mm (in)
Limit 0.10 (0.004)
Connecting rod bearing oil clearance mm (in)
Standard value 0.038 - 0.069 (0.0015 - 0.0027)
Limit 0.10 (0.004)
Crankshaft and cylinder block
Out side diameter clearance of crankshaft bearing cap bolt mm (in)
M8 Limit 0.10 (0.004)
M10 Limit 0.15 (0.006)
Crankshaft journal oil clearance mm (in)
No.1, 2, 4, 5
Standard value 0.039 - 0.065 (0.0015 - 0.0026)
Limit 0.10 (0.004)
No.3
Standard value 0.051 - 0.077 (0.0020 - 0.0030)
Limit 0.10 (0.004)
Distortion of cylinder block top surface mm (in)
Limit 0.05 (0.002)
Grinding limit of cylinder block top surface mm (in)
Limit 0.2 (0.01)
Cylinder block cylinder bore mm (in)
Standard value 86 (3.4)
Cylindricity of cylinder block mm (in)
Standard value 0.010 (0.0004)
Piston-to-cylinder clearance mm (in)
Standard value 0.03 - 0.05 (0.001 - 0.002)
Upper bearing size code
Lower bearing size code
Bearing caps
1st
M10 37.2 ± 2.0 Nm (27 ± 1 ft-lb)
M8 9.0 ± 2.0 Nm (80 ± 17 in-lb)
2nd 90 degrees
Crankshaft pulley
1st 250 Nm (184 ft-lb)
2nd loosen fully
3rd 110 Nm (81 ft-lb)
4th 60 degrees