Radiator: Service and Repair

RADIATOR

REMOVAL AND INSTALLATION

Pre-removal & Post-installation Operation:

Removal Steps 1-27:

REMOVAL SERVICE POINTS

[A] RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL





Make mating marks on the radiator hose and the hose clamp as shown to install them in the original position. Then, remove them.

[B] BRACKET/FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY REMOVAL





Remove the fan, fan motor, and fan shroud assembly from the radiator assembly with the following steps.

1. Remove the bracket.
2. Release the upper locks of the radiator assembly from the fan, fan motor, and fan shroud assembly.
3. Slightly raise the fan, fan motor, and fan shroud assembly.
4. Release the lower locks of the radiator assembly from the fan, fan motor, and fan shroud assembly. Then, remove the fan, fan motor, and fan shroud assembly from the radiator assembly.

INSTALLATION SERVICE POINT

[A] RADIATOR LOWER HOSE/RADIATOR UPPER HOSE INSTALLATION





1. Insert radiator hose as far as the projection of the cooling water inlet hose fitting, cooling water outlet hose fitting or radiator.
2. Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.