Inspection Procedure 4: Clutch Pedal Feels "Heavy"

INSPECTION PROCEDURE 4: Clutch Pedal Feels "Heavy"

DIAGNOSIS

STEP 1. Check the clutch pedal clevis pin for insufficient lubrication.
Q: Is the lubrication of the clutch pedal clevis pin sufficient?
YES [5M/T]: Go to Step 2.
YES [6M/T]: Go to Step 3.
NO: Repair the clutch pedal. Then go to Step 6.

STEP 2. Check the release fork for sticking.
Q: Is the release fork stuck?
YES: Repair or replace the release fork. Then go to Step 6.
NO: Go to Step 5.

STEP 3. Check the concentric slave cylinder for deformation.
Q: Is deformation found on concentric slave cylinder?
YES: Replace the concentric slave cylinder. Then go to Step 6.
NO: Go to Step 5.

STEP 4. Check the clutch disc spline for insufficient lubrication.
Q: Is the lubrication of the clutch disc spline sufficient?
YES [5M/T]: Go to Step 5.
YES [6M/T]: Go to Step 6.
NO: Repair the clutch disc spline. Then go to Step 6.

STEP 5. Check the insufficient lubrication of clutch release bearing sliding surface.
Q: Is the lubrication of the bearing sleeve sliding surface sufficient?
YES: Go to Step 6.
NO: Repair the clutch release bearing sliding surface. Then go to Step 6.

STEP 6. Check again for the symptom.
Q: Is the symptom reproduced?
YES: Return to Step 1.
NO: The procedure is complete.