Inspection Procedure 3: Clutch Noise
INSPECTION PROCEDURE 3: Clutch NoiseDIAGNOSIS
STEP 1. Check insufficient clutch pedal play.
Q: Does the clutch pedal play meet the standard value?
YES [5M/T]: Go to Step 2.
YES [6M/T]: Go to Step 4.
NO: Adjust the clutch pedal play. Then go to Step 7.
STEP 2. Check the clutch release bearing for wear.
Q: Is the clutch release bearing worn?
YES: Replace the clutch release bearing. Then go to Step 7.
NO: Go to Step 3.
STEP 3. Check the clutch release bearing sliding surface for insufficient lubrication.
Q: Is the lubrication of the bearing sleeve sliding surface sufficient?
YES: Go to Step 5.
NO: Repair the clutch release bearing sliding surface. Then go to Step 7.
STEP 4. Check the concentric slave cylinder for deformation.
Q: Is deformation found on concentric slave cylinder?
YES: Replace the concentric slave cylinder. Then go to Step 7.
NO: Go to Step 5.
STEP 5. Check the clutch cover assembly for improper installation.
Q: Is the clutch cover assembly installed properly?
YES: Go to Step 6.
NO: Install the clutch cover assembly properly. Then go to Step 7.
STEP 6. Check the clutch disc facing for excessive wear.
Q: Is the clutch disc facing assembly worn excessively?
YES [5M/T]: Replace the clutch disc. Then go to Step 7.
YES [6M/T]: Replace the clutch disc and clutch cover assembly. Then go to Step 7.
NO: Go to Step 7.
STEP 7. Check again for the symptom.
Q: Is the symptom reproduced?
YES: Return to Step 1.
NO: The procedure is complete.