Overhaul

DISASSEMBLY AND ASSEMBLY

[FUEL TANK ASSEMBLY]

Removal Steps 1-18:

REMOVAL SERVICE POINTS

[[A]] FUEL PUMP MODULE REMOVAL

CAUTION:
- When removing the fuel pump module from the fuel tank, be careful not to spill the fuel remaining in the fuel pump module.
- When withdrawing the fuel pump module from the fuel tank, be careful not to damage the module unit and the float.










1. Drain the fuel remaining in the fuel pump module while removing the fuel pump module from the service hole.
2. Disconnect the suction hose and remove the fuel pump module from the fuel tank.

[[B]] FUEL LEVEL SENSOR (SUB) REMOVAL







CAUTION: When withdrawing the fuel level sensor (sub) from the fuel tank, be careful not to damage the sensor unit and the float.

INSTALLATION SERVICE POINTS

]]A[[ FUEL LEVEL SENSOR (SUB) INSTALLATION







CAUTION: When inserting the fuel level sensor (sub) into the fuel tank, be careful not to damage the sensor unit and the float.

]]B[[ FUEL PUMP MODULE INSTALLATION







CAUTION:
- When installing the fuel pump module into the fuel tank, be careful not to damage the module unit and the float.
- Check the fuel lever sensor moving part of the fuel pump module works smoothly and then install the fuel pump module into the fuel tank.







1. Connect the suction hose to the fuel pump module.
2. Install the fuel pump module into the fuel tank.

]]C[[ FUEL HIGH-PRESSURE HOSE CONNECTION

CAUTION: After installing, slightly pull the fuel high-pressure hose and ensure that there is no disengaged fuel high-pressure hose. Also confirm that there is approximately 3 mm (0.12 inch) play at this time.