FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Generator and Ignition System

GENERATOR AND IGNITION SYSTEM

REMOVAL AND INSTALLATION

Removal Steps 1-17:





Required Special Tools:
^ MB991398: Spark Plug Wrench
^ MD998781: Flywheel Stopper

REMOVAL SERVICE POINT

[A] SPARK PLUG REMOVAL





Using special tool MB991398, remove the spark plug.

[B] CAMSHAFT POSITION SENSING CYLINDER REMOVAL








1. Using special tool MD998781, hold the drive plate or flywheel.
2. Remove the camshaft position sensing cylinder.

INSTALLATION SERVICE POINT

[A] CAMSHAFT POSITION SENSING CYLINDER INSTALLATION








1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder to the specified torque.
Tightening torque: 22 ± 4 Nm (17 ± 2 ft-lb)

[B] CAMSHAFT POSITION SENSOR SUPPORT INSTALLATION





Apply a 3 mm (0.12 inch) bead of sealant (Three bond 1207F or equivalent) in the groove as shown.

[C] SPARK PLUG INSTALLATION





Using special tool MB991398, tighten the spark plug to the specified torque.
Tightening torque: 25 ± 5 Nm (19 ± 2 ft-lb)

[D] CRANKSHAFT PULLEY TIGHTENING

1. Using a rag, wipe dirt on the crankshaft surface and the crankshaft pulley washer.





2. Using a rag, wipe dirt on the crankshaft pulley and then degrease the place specified in the illustration.

NOTE: Perform degreasing to prevent the friction resistance from decreasing in the compressed area due to the residual oil.

3. Install the crankshaft pulley.