System Specifications

Updated by TSB-09-11-006





Cylinder Block

Distortion of cylinder block top surface mm (in) - Standard Value 0.05 (0.002)
Distortion of cylinder block top surface mm (in) - Limit 0.2 (0.01)
Grinding limit of cylinder block top surface mm (in) 0.2 (0.01)
Cylinder block cylinder bore mm (in) 86 (3.4)
Cylindricity of cylinder block mm (in) 0.010 (0.0004)
Crankshaft end play mm (in) - Standard Value 0.05 - 0.25 (0.002 - 0.010)
Crankshaft end play mm (in) - Limit 0.4 (0.02)
Crankshaft journal oil clearance mm (in) No.1, 2, 4, 5 - Standard Value 0.024 - 0.042 (0.0010 - 0.0016)
Crankshaft journal oil clearance mm (in) No.1, 2, 4, 5 - Limit 0.10 (0.004)
Crankshaft journal oil clearance mm (in) No.3 - Standard Value 0.036 - 0.054 (0.0015 - 0.0021)
Crankshaft journal oil clearance mm (in) No.3 - Limit 0.10 (0.004)
Connecting rod big end thrust clearance mm (in) - Standard Values 0.10 - 0.25 (0.004 - 0.010)
Connecting rod big end thrust clearance mm (in) - Limit 0.4 (0.02)
Connecting Rod Bearing Clearance - Standard value 0.038 - 0.069 mm (0.0015 - 0.0027 inch)
Connecting Rod Bearing Clearance - Limit 0.10 mm (0.004 inch)
Connecting rod bearing oil clearance mm (in) - Standard Values 0.038 - 0.069 (0.0015 - 0.0027)
Connecting rod bearing oil clearance mm (in) - Limit 0.10 (0.004)

Piston Ring End Gap
Number 1 - Standard Value mm (in) 0.18 - 0.28 (0.007 - 0.011)
Number 1 - Limit mm (in) 0.8 (0.03)
Number 2 - Standard Value mm (in) 0.28 - 0.43 (0.011 - 0.017)
Number 2 - Limit mm (in) 0.8 (0.03)
Oil Ring - Standard Value mm (in) 0.10 - 0.34 (0.004 - 0.013)
Oil Ring - Limit mm (in) 1.0 (0.04)

Piston Ring and Ring Groove Clearance
Number 1 - Standard Value mm (in) 0.02 - 0.06 (0.001 - 0.002)
Number 1 - Limit mm (in) 0.1 (0.004)
Number 2 - Standard Value mm (in) 0.02 - 0.06 (0.001 - 0.002)
Number 2 - Limit mm (in) 0.1 (0.004)

Crankshaft Pulley bolt 250 Nm 184 ft-lb





Crankshaft Main Bearing cap bolt (M8) 9.0 ± 2.0 Nm (89 ± 17 in-lb) +90°
Crankshaft Main Bearing cap bolt (M10) 37.2 ± 2.0 Nm (28 ± 1 ft-lb) +90°

Connecting rod cap bolt 5.0 Nm (44 in-lb) - 20 Nm (15 ft-lb) +90°