Forward Clutch
FORWARD CLUTCHDISASSEMBLY AND ASSEMBLY
Disassembly Steps 1-8:
DISASSEMBLY SERVICE POINT
[[A]] SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.
[[B]] INTERNAL GEAR REMOVAL
Remove the internal gear from the forward clutch drum.
[[C]] SNAP RING REMOVAL
Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.
[[D]] SNAP RING REMOVAL
Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.
[[E]] SEAL RING REMOVAL
Remove the seal rings (small and big) from the input shaft.
ASSEMBLY SERVICE POINT
]]A[[ SEAL RING INSTALLATION
CAUTION:
^ Apply Vaseline when installing the seal rings.
^ Do not re-use the seal rings.
Install the seal rings (small and big) on the input shaft.
]]B[[ SNAP RING INSTALLATION
CAUTION:
^ Be careful not to strain the snap ring by expanding it excessively.
^ Do not re-use the snap ring.
Install the input shaft on the forward clutch drum, and attach the snap ring.
]]C[[ SNAP RING INSTALLATION
CAUTION:
Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.
]]D[[ INTERNAL GEAR INSTALLATION
Install the internal gear on the forward clutch drum.
]]E[[ SNAP RING INSTALLATION
CAUTION:
Do not re-use the snap ring.
Install the snap ring on the forward clutch drum.
INSPECTION
FORWARD CLUTCH SUB-ASSEMBLY
Check if there is a damage, deformation, or burn marks, and replace the forward clutch sub-assembly if any defect is found.
INPUT SHAFT AND INTERNAL GEAR
Check if there is a damage or deformation, and replace if any defect is found.