Exhaust Manifold: Service and Repair

EXHAUST MANIFOLD [2.0L ENGINE Non-turbo, 2.4L ENGINE]

REMOVAL AND INSTALLATION

Pre-removal & Post-installation Operation:

Removal Steps 1-10:

REMOVAL SERVICE POINT

[[A]] EXHAUST MANIFOLD NUT/EXHAUST MANIFOLD WASHER/EXHAUST MANIFOLD/ EXHAUST MANIFOLD COVER (LOWER) REMOVAL

1. Remove the exhaust manifold cover (lower) mounting bolts and move the exhaust manifold cover (lower) to the position where they will not interfere with the loosening of the exhaust manifold nuts.
2. Loosen the exhaust manifold nuts, and remove the exhaust manifold nuts and the exhaust manifold washers.
3. Remove the exhaust manifold and the exhaust manifold cover (lower) as a set.

INSTALLATION SERVICE POINT

]]A[[ EXHAUST MANIFOLD COVER (LOWER)/EXHAUST MANIFOLD/EXHAUST MANIFOLD WASHER/EXHAUST MANIFOLD NUT INSTALLATION

1. Install the exhaust manifold cover (lower) to the exhaust manifold (with mounting bolts removed), install the exhaust manifold and the exhaust manifold cover (lower) to the engine as a set.
2. Move the exhaust manifold cover (lower) to the position where it will not interfere with the installation of the exhaust manifold nut.
3. Install the new exhaust manifold nuts and exhaust manifold washers, and tighten the exhaust manifold nuts to the specified torque.

Tightening torque: 49 ± 5 N.m (36 ± 4 ft.lb)

4. Install the exhaust manifold cover (lower) to the exhaust manifold, and tighten the exhaust manifold cover (lower) mounting bolts to the specified torque.

Tightening torque:
14 ± 1 N.m (120 ± 13 in-lb) [2.0L ENGINE Non-turbo (except vehicles for California) and 2.4L ENGINE]
8.0 ± 2.0 N.m (71 ± 18 in-lb) [2.0L ENGINE Non-turbo (vehicles for California)]