Intake Manifold: Service and Repair

INTAKE MANIFOLD

REMOVAL AND INSTALLATION [2.0L ENGINE NON-TURBO, 2.4L ENGINE]

Pre-removal & Post-installation Operation:

Removal Steps 1-22:

REMOVAL SERVICE POINT

[[A]] POWER STEERING OIL PUMP ASSEMBLY REMOVAL
1. With the hose installed, remove the power steering oil pump assembly from the bracket.
2. Tie the removed power steering oil pump assembly with a string at a position where it will not interfere with the removal and installation of the intake manifold.

INSTALLATION SERVICE POINTS

]]A[[ O-RING/PURGE CONTROL SOLENOID VALVE/O-RING/MANIFOLD ABSOLUTE PRESSURE SENSOR INSTALLATION

CAUTION:
- When applying the engine oil, make sure not to allow the engine oil to enter the intake manifold inside.
- Install the manifold absolute pressure sensor, taking care that no shock is applied to it.
- Do not use a manifold absolute pressure sensor that has been dropped.

1. Apply a small amount of new engine oil to the O-ring.
2. While turning the purge control solenoid valve or manifold absolute pressure sensor to right and left, install the O-ring to the purge control solenoid valve or manifold absolute pressure sensor with care to avoid damage to the O-ring.
3. Turning the purge control solenoid valve or manifold absolute pressure sensor to right and left, install it to the intake manifold with care not to damage the O-ring. After the installation, check for its smooth rotation.

]]B[[ SCREW INSTALLATION

CAUTION: Do not over-tighten. As the self-forming-type screw is used, the excessive torque can damage the intake manifold threads.

]]C[[ INTAKE MANIFOLD ASSEMBLY/INJECTOR PROTECTOR FRONT INSTALLATION
Install the intake manifold assembly and the injector protector front, and tighten mounting bolts and nuts temporarily.

NOTE: The tightening of the fuel rail assembly, the intake manifold assembly and the injector protector front has the specified order. Temporarily tighten the intake manifold assembly and injector protector front mounting bolts and nuts (Injector).