Cylinder Block Assembly: Specifications

Cylinder Block





Crankshaft Identification mark

Distortion of cylinder block top surface mm (in) - Limit 0.05 (0.002)
Grinding limit of cylinder block top surface mm (in) - Limit 0.2 (0.008)
Cylinder block cylinder bore mm (in) - Standard Value 86 (3.4)
Cylindricity of cylinder block mm (in) - Standard Value 0.15 (0.006)
Crankshaft end play mm (in) - Standard Value 0.05 - 0.25 (0.002 - 0.010)
Crankshaft end play mm (in) - Limit 0.4 (0.016)
Crankshaft journal oil clearance mm (in) - Standard Value 0.012 - 0.030 (0.0005 - 0.0012)
Crankshaft journal oil clearance mm (in) - Limit 0.1 (0.004)
Connecting rod big end thrust clearance mm (in) - Standard Values 0.10 - 0.25 (0.004 - 0.010)
Connecting rod big end thrust clearance mm (in) - Limit 0.4 (0.016)
Connecting Rod Bearing Clearance - Standard value 0.012 - 0.030 mm (0.0005 - 0.0012 inch)
Connecting Rod Bearing Clearance - Limit 0.1 mm (0.004 inch)
Connecting rod bearing oil clearance mm (in) - Standard Values 0.018 - 0.045 (0.0007 - 0.0018)
Connecting rod bearing oil clearance mm (in) - Limit 0.1 (0.004)

Piston Ring End Gap
Number 1 - Standard Value mm (in) 0.15 - 0.28 (0.006 - 0.011)
Number 1 - Limit mm (in) 0.8 (0.03)
Number 2 - Standard Value mm (in) 0.25 - 0.40 (0.010 - 0.016)
Number 2 - Limit mm (in) 0.8 (0.03)
Oil Ring - Standard Value mm (in) 0.10 - 0.35 (0.004 - 0.014)
Oil Ring - Limit mm (in) 1.0 (0.04)

Piston Ring and Ring Groove Clearance
Number 1 - Standard Value mm (in) 0.03 - 0.07 (0.001 - 0.003)
Number 1 - Limit mm (in) 0.1 (0.004)
Number 2 - Standard Value mm (in) 0.03 - 0.07 (0.001 - 0.003)
Number 2 - Limit mm (in) 0.1 (0.004)





Crankshaft Main Bearing cap bolt 26.5 ± 2.0 Nm (20 ± 1 ft-lb) +45°

Connecting rod cap bolt 5.0 Nm (44 in-lb) - 20 Nm (15 ft-lb) +90°

Crankshaft Pulley bolt 210 Nm 155 ft-lb