Removal and Replacement

PARKING BRAKE LINING AND DRUM

[Vehicles with rear disc brake]

REMOVAL AND INSTALLATION [EXCEPT RALLIART]

Pre-removal & Post-installation Operation:

Removal Steps 1-20:

REMOVAL SERVICE POINTS

[[A]] REAR BRAKE CALLIPER ASSEMBLY REMOVAL
1. Remove the rear brake caliper assembly with the brake hose.
2. Secure the removed rear brake caliper assembly with a wire or other similar material at a position where it will not interfere with the removal and installation operations.

[[B]] RETAINER REMOVAL





Use a flat-tipped screwdriver or a similar tool to open up the retainer joint. Then remove the retainer.

INSTALLATION SERVICE POINTS

]]A[[ WAVE WASHER INSTALLATION





Install the wave washer in the direction shown in the illustration.

]]B[[ RETAINER INSTALLATION





Use pliers or a similar tool to close the retainer end onto the pin.

]]C[[ ADJUSTER ASSEMBLY INSTALLATION





Install the adjuster assemblies. The shoe adjusting bolt should be mounted to the rear of the vehicle for the right wheel, and to the front of the vehicle for the left wheel.

]]D[[ SHOE-TO-ANCHOR SPRING INSTALLATION





The shoe-to-anchor springs are not interchangeable because their spring loads are different. The one with blue paint mark should be installed to the front of the vehicle, and the other with yellow paint to the rear of the vehicle, respectively.

REMOVAL AND INSTALLATION [RALLIART]

Pre-removal & Post-installation Operation:

Removal Steps 1-20:

REMOVAL SERVICE POINTS

[[A]] REAR BRAKE CALLIPER ASSEMBLY REMOVAL
1. Remove the rear brake caliper assembly with the brake hose.
2. Secure the removed rear brake caliper assembly with a wire or other similar material at a position where it will not interfere with the removal and installation operations.

[[B]] RETAINER REMOVAL





Use a flat-tipped screwdriver or a similar tool to open up the retainer joint. Then remove the retainer.

INSTALLATION SERVICE POINTS

]]A[[ WAVE WASHER INSTALLATION





Install the wave washer in the direction shown in the illustration.

]]B[[ RETAINER INSTALLATION





Use pliers or a similar tool to close the retainer end onto the pin.

]]C[[ ADJUSTER ASSEMBLY INSTALLATION





Install the adjuster assemblies. The shoe adjusting bolt should be mounted to the rear of the vehicle for the right wheel, and to the front of the vehicle for the left wheel.

]]D[[ SHOE-TO-ANCHOR SPRING INSTALLATION





The shoe-to-anchor springs are not interchangeable because their spring loads are different. The one with blue paint mark should be installed to the front of the vehicle, and the other with yellow paint to the rear of the vehicle, respectively.

INSPECTION

BRAKE LINING THICKNESS CHECK





1. Measure the lining thickness at the most worn area.

Standard value: 2.8 mm (0.11 inch)
Limit: 1.0 mm (0.04 inch)

2. If the thickness is less than the limit value, replace the right and left shoe and lining assemblies as a set.

BRAKE DRUM INSIDE DIAMETER CHECK





1. Measure the inside diameter of the brake drum at two positions or more.

Standard value:
168.0 mm (6.61 inches) [Except RALLIART]
190.0 mm (7.48 inches) [RALLIART]
Limit:
169.0 mm (6.65 inches) [Except RALLIART]
191.0 mm (7.52 inches) [RALLIART]

2. If the inside diameter is more than limit value or if there is excessive wear, replace the brake disc.