System Specifications
Cylinder Block Surface VariationStandard value 0.05 mm (0.002 inch)
Limit 0.1 mm (0.003 inch)
Cylinder Bore Diameter 95.0 mm (3.740 inches)
Cylinder Taper and Out of Round
Cylindricality 0.01 mm (0.0003 inch)
Cylinder to Piston Clearance 0.03 - 0.05 mm (0.0012 - 0.0019 in)
Crankshaft Journal Outside Diameter 64 mm (2.520 in)
Crankshaft Pin Outside Diameter 55 mm (2.165 in)
Crankshaft End Play
Standard value 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit 0.3 mm (0.01 inch)
Crankshaft Pin Clearance
Standard Value 0.020 - 0.044 mm (0.0008 - 0.0017 in)
Limit 0.1 mm (0.003 in)
Crankshaft Main Bearing Clearance
Number 1, 4
Standard Value 0.012 - 0.030 mm (0.0005 - 0.0012 in)
Limit 0.1 mm (0.003 in)
Number 2, 3
Standard Value 0.018 - 0.036 mm (0.0007 - 0.0014 in)
Limit 0.1 mm (0.003 in)
Crankshaft Main Bearing Size Codes
Connecting Rod Big End Side Clearance
Standard value 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit 0.4 mm (0.02 inch)
Piston Outside Diameter 95.0 mm (3.74 in)
Piston To Cylinder Clearance 0.03 - 0.05 mm (0.0012 - 0.0019 in)
Piston Ring To Ring Groove Clearance
Number 1
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0027 in)
Limit 0.1 mm (0.003 in)
Number 2
Standard Value 0.02 - 0.06 mm (0.0008 - 0.0023 in)
Limit 0.1 mm (0.003 in)
Piston Ring End Gap
Number 1
Standard Value 0.25- 0.40 mm (0.010 - 0.016 in)
Limit 0.8 mm (0.03 in)
Number 2
Standard Value 0.35 - 0.50 mm (0.014 - 0.019 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard Value 0.10 - 0.35 mm (0.003 - 0.014 in)
Limit 1.0 mm (0.03 in)
Crankshaft Pulley Center Bolt 185 Nm (136 ft-lb)
Crankshaft Main Bearing Bolts 74 ± 4 Nm (54 ± 3 ft-lb)
Connecting Rod Cap Nut
First Pass 27 ± 2 Nm (20 ± 1 ft-lb)
Final Pass 90°