Cylinder Block Assembly: Specifications
Cylinder Block Surface Variation - Head to BlockStandard value 0.05 mm (0.0020 inch)
Limit 0.1 mm (0.003 inch)
Cylinder Bore Diameter 87.0 mm (3.43 inches)
Cylinder Taper and Out of Round
Cylindricidity 0.01 mm (0.0003 inch) or less
Cylinder to Piston Clearance 0.02 - 0.04 mm (0.0008 - 0.0015 in)
Crankshaft Journal Outside Diameter 57.0 mm (2.24 in)
Crankshaft Pin Outside Diameter 45.0 mm (1.77 in)
Crankshaft End Play
Standard Value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.40 mm (0.015 in)
Crankshaft Pin Clearance
Standard Value 0.03 - 0.06 mm (0.0012 - 0.0023 in)
Limit 0.1 mm (0.003 in)
Crankshaft Main Bearing Clearance
Number 1,2,4 journal
Standard Values 0.018 - 0.036 mm (0.0007 - 0.0014 in)
Limit 0.1 mm (0.003 in)
Number 3 journal
Standard Values 0.024 - 0.042 mm (0.0009 - 0.0017 in)
Limit 0.1 mm (0.003 in)
Crankshaft Main Bearing Size Codes
Connecting Rod Big End Side Clearance
Standard value 0.10 - 0.25 mm (0.004 - 0.009 inch)
Limit 0.4 mm (0.015 inch)
Connecting Rod Bearing Clearance
Standard value 0.03 - 0.06 mm (0.0012 - 0.0023 inch)
Limit 0.1 mm (0.003 inch)
Connecting Rod Bearing Size Codes
Piston Outside Diameter 87 mm (3.43 in)
Piston To Cylinder Clearance 0.02 - 0.04 mm (0.0008 - 0.0015 in)
Piston Ring Side Clearance
Number 1
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0028 in)
Limit 0.1 mm (0.003 in)
Number 2
Standard Value 0.02 - 0.06 mm (0.0008 - 0.0024 in)
Limit 0.1 mm (0.003 in)
Piston Ring End Gap
Number 1
Standard Value 0.15 - 0.30 mm (0.006 - 0.012 in)
Limit 0.8 mm (0.03 in)
Number 2
Standard Value 0.28 - 0.43 mm (0.011 - 0.017 in)
Limit 0.8 mm (0.03 in)
Oil Ring Side Rail
Standard Value 0.10 - 0.40 mm (0.004 - 0.016 in)
Limit 1.0 mm (0.03 in)
Crankshaft Damper Pulley Bolt 25 ± 4 Nm (18 ± 3 ft-lb)
Crankshaft Main Bearing Cap Bolts
First Pass 25 ± 2 Nm (18 ± 1 ft-lb)
Final Pass 90°
Connecting Rod Cap Nut
First Pass 20 ± 2 Nm (14 ± ft-lb)
Final Pass 90°