Overhaul

DISASSEMBLY AND ASSEMBLY

CAUTION
As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassembled.

Disassembly Steps 1-14:

DISASSEMBLY SERVICE POINTS

[[A]] ETJ CASE/SPIDER ASSEMBLY REMOVAL

CAUTION
Do not disassemble the spider assembly.

1. Wipe off grease from the spider assembly and the inside of the ETJ case.
2. Always clean the spider assembly when the grease contains water or foreign material.

[[B]] ETJ BOOT REMOVAL
1. Wipe off the grease on the shaft spline.
2. When reusing the ETJ boot, wrap plastic tape around the shaft spline to avoid damaging the boot.

ASSEMBLY SERVICE POINTS

]]A[[ DYNAMIC DAMPER/DAMPER BAND/ETJ BOOT INSTALLATION

CAUTION
There should be no grease adhered to the rubber part of the dynamic damper.





1. Install the dynamic damper in the position (A) shown in the figure.

A: 221±3 mm (8.70±0.12 inches) [M/T-LH]
A: 426±3 mm (16.77±0.12 inches) [M/T-RH, CVT-RH]

2. Secure the damper band.
3. Wrap plastic tape around the shaft spline, and then install the ETJ boot band (small) and ETJ boot.

]]B[[ SPIDER ASSEMBLY/ETJ CASE INSTALLATION

CAUTION
^ The driveshaft joint use special grease. Do not mix old and new or different types of grease.
^ If the spider assembly has been cleaned, take special care to apply the specified grease.

1. Apply the specified grease furnished in the repair kit to the spider assembly between the spider axle and the roller.

Specified grease: Repair kit grease





2. Install the spider assembly to the shaft from the direction of the spline chamfered side.





3. After applying the specified grease to the ETJ case, insert the driveshaft and apply grease one more time.

Specified grease: Repair kit grease
Amount to use:
120±10 g (4.2±0.3 ounce) [Except M/T-RH]
130±10 g (4.6±0.3 ounce) [M/T-RH]

NOTE: When using the repair kit grease, put half of the grease into the joint and the other half into the boot as a guideline, and use the grease completely.

]]C[[ ETJ BOOT BAND (SMALL)/ETJ BOOT BAND (LARGE) INSTALLATION





Adjust the distance (A shown in the illustration) between the boot bands to the standard value to adjust the air volume inside the ETJ boot to the specified value, then be sure to tighten the ETJ boot band (large) and ETJ boot band (small).

Standard value (A): 80±3 mm (3.15±0.12 inches)

INSPECTION
^ Check the driveshaft for damage, bending or corrosion.
^ Check the inner shaft for damage, bending or corrosion.
^ Check the output shaft for damage, bending or corrosion.
^ Check the driveshaft spline part for wear or damage.
^ Check the inner shaft spline part for wear or damage.
^ Check the output shaft spline part for wear or damage.
^ Check the spider assembly for roller rotation, wear or corrosion.
^ Check the groove inside ETJ case for wear or corrosion.
^ Check the boots for deterioration, damage or cracking.
^ Check the center bearing for seizure, discoloration or roughness of rolling surface.
^ Check the dust cover for damage or deterioration.