FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Exhaust Pipe: Service and Repair

EXHAUST PIPE AND MAIN MUFFLER

REMOVAL AND INSTALLATION

Removal Steps 1-26 (Part 1):




Removal Steps 1-26 (Part 2):






Required Special Tool:
- MB991953: Oxygen Sensor Wrench

REMOVAL SERVICE POINTS

[[A]] OXYGEN SENSOR REMOVAL






Remove the connection and clamp of oxygen sensor connector, and then use special tool MB991953 to remove the oxygen sensor.

[[B]] RIVET/FRONT FLOOR REAR PANEL HEAT PROTECTOR/FRONT FLOOR FRONT PANEL HEAT PROTECTOR REMOVAL

CAUTION: Be careful not to score the heat protector by drill.




1. Use a 6.0 / diameter / mm drill to make a hole in the flange of rivet as shown.
2. Break the rivet, and remove the rivet and heat protector.

INSTALLATION SERVICE POINTS

]]A[[ FRONT FLOOR FRONT PANEL HEAT PROTECTOR/FRONT FLOOR REAR PANEL HEAT PROTECTOR/RIVET INSTALLATION
Use a riveter to tighten the rivet by the following procedure.




1. Insert part A of rivet into the riveter, and insert the rivet into the assembling area.
2. Operate the tool's handle while pushing the flange surface of rivet by riveter. Part A of rivet is cut and the rivet is tightened.

]]B[[ OXYGEN SENSOR INSTALLATION




1. Tighten the oxygen sensor to the specified torque by using special tool MB991953.

Tightening torque: 44 ± 5 N.m (33 ± 3 ft.lb)

2. Connect the oxygen sensor connector and install the connector bracket.