Removal and Replacement

ENGINE ASSEMBLY

REMOVAL AND INSTALLATION

CAUTION
When the engine assembly replacement is performed, use scan tool MB991958 to initialize the learning value.

Pre-removal & Post-installation Operation:

Removal Steps 1-9:

Removal Steps 10-14:

Required Special Tools:
^ MB991454: Engine Hanger Balancer
^ MB991895: Engine Hanger
^ MB991928: Engine Hanger
^ MB992201: Engine Hanger Plate

REMOVAL SERVICE POINTS

[[A]] FUEL HIGH-PRESSURE HOSE REMOVAL





1. Remove the stopper of the fuel high-pressure hose.





2. Raise the retainer of the fuel high-pressure hose and pull out the fuel high-pressure hose in the direction shown in the figure.

NOTE: If the retainer is released, install it securely after removing the fuel high-pressure hose.

[[B]] POWER STEERING OIL PUMP ASSEMBLY REMOVAL
1. Remove the power steering oil pump assembly with hose on it.
2. Tie the removed power steering oil pump with a string at a position where it will not interfere with the removal and installation of engine assembly.

[[C]] A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL
1. Remove the A/C compressor and clutch assembly together with the hose from the bracket.
2. Tie the removed A/C compressor and clutch assembly with a string at a position where it will not interfere with the removal and installation of engine assembly.

[[D]] MANUAL TRANSAXLE ASSEMBLY/CVT ASSEMBLY REMOVAL





1. Install the front end upper bar bolt to the position as shown in the figure.
2. Remove the transaxle assembly.

[[E]] ENGINE MOUNTING INSULATOR REMOVAL
1. Place a garage jack against the engine oil pan with a piece of wood in between to support the engine assembly.








2. When the transaxle assembly is removed, remove special tool MB991928 or MB991895 which supports the engine assembly.





3. Remove special tool MB992201.
4. Operate a garage jack so that the engine weight is not applied to the engine mounting insulator, and remove the engine mounting insulator.

[[F]] ENGINE ASSEMBLY REMOVAL





1. Mount the special tool MB991454 to the power steering oil pump bracket and the engine hanger, and set the chain block.
2. After checking that all cables, hoses and wiring harness connectors and so on are disconnected from the engine, lift the engine assembly slowly with the chain block to remove the engine assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS

]]A[[ ENGINE ASSEMBLY INSTALLATION





Install the engine assembly, being careful not to pinch the cables, hoses, or wiring harness connectors.

]]B[[ ENGINE MOUNTING INSULATOR INSTALLATION
1. Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine mounting insulator while adjusting the position of the engine.
2. Install special tool MB991454.








3. Install special tool MB991928 or MB991895 which is used during installation of transaxle assembly to hold the engine assembly.

]]C[[ FUEL HIGH-PRESSURE HOSE INSTALLATION








CAUTION
After connecting the fuel high-pressure hose, slightly pull it in the pullout direction to check that it is installed firmly. In addition, check that there is approximately 3 mm (0.12 inch) play. After the check, install the stopper securely.

Apply a small amount of engine oil to the fuel line pipe, and install the fuel high-pressure hose.