FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Throttle Body and EGR System

THROTTLE BODY AND EGR SYSTEM

REMOVAL AND INSTALLATION

Removal Steps 1-18:




Removal Steps 19-22:





INSTALLATION SERVICE POINTS

]]A[[ MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INSTALLATION

CAUTION
^ Install the manifold absolute pressure (MAP) sensor, taking care not to give a shock to it.
^ Do not use a manifold absolute pressure (MAP) sensor that has been dropped.


]]B[[ EXHAUST GAS RECIRCULATION INLET PIPE / EXHAUST GAS RECIRCULATION VALVE SUPPORT / EXHAUST GAS RECIRCULATION SUPPORT STAY A / EXHAUST GAS RECIRCULATION SUPPORT STAY B / EXHAUST GAS RECIRCULATION PIPE / GASKET INSTALLATION








1. Temporarily tighten each part so that the protrusion of each gasket is positioned as illustrated.





2. Tighten mounting bolts to the specified torque of 20 ± 2 Nm (15 ± 1 ft-lb) in the order shown in the illustration.

]]C[[ EXHAUST GAS RECIRCULATION VALVE GASKET INSTALLATION





Install the exhaust gas recirculation valve gasket with the diagonally shaded area used as the illustrated position so as not to confuse the front with the back.

]]D[[ THROTTLE BODY GASKET / THROTTLE BODY INSTALLATION





1. Make sure that the throttle body gasket is placed before installing the throttle body.
2. Temporarily tighten throttle body and throttle body stay mounting bolts at A and B in the illustration.
3. Tighten the throttle body mounting bolt at illustrated position A to the specified torque of 20 ± 2 Nm (15 ± 1 ft-lb).
4. Tighten the throttle body mounting bolts at illustrated position B to the specified torque of 9.5 ± 2.5 Nm (84 ± 22 in-lb).