System Specifications
Updated by TSB-09-11-006CYLINDER BLOCK
Distortion of cylinder block top surface
Limit 0.05 mm (0.002 in)
Grinding limit of cylinder block top surface
Limit 0.2 mm (0.01 in)
Cylinder block cylinder bore
Standard Value 86 mm (3.4 in)
Cylindricity of cylinder block
Standard Value 0.010 mm (0.0004 in)
CRANKSHAFT
Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.010 in)
Limit 0.4 mm (0.02 in)
Crankshaft journal oil clearance
No.1, 2, 4, 5
Standard value 0.024 - 0.042 (0.0010 - 0.0016)
Limit 0.10 (0.004)
No.3
Standard value 0.036 - 0.054 (0.0015 - 0.0021)
Limit 0.10 mm (0.004 in)
CRANKSHAFT BEARING
Out side diameter clearance of crankshaft bearing cap bolt
M8
Limit 0.10 mm (0.004 in)
M10
Limit 0.15 mm (0.006 in)
Before using the crankshaft bearing cap bolt again, carry out the check according to the following procedure:
Measure the 2 points on the outside diameter of thread as shown in the illustration.
When the difference between the measured outside diameters is beyond the limit value, replace the crankshaft bearing cap bolt.
Limit value
M10: 0.15 mm (0.006 inch)
M8: 0.10 mm (0.004 inch)
Tighten crankshaft bearing cap bolts to the specified torque according to the tightening order.
Specified torque
M10 37.2 ± 2.0 Nm (27 ± 1 ft-lb)
M8 9.0 ± 2.0 Nm (80 ± 17 in-lb)
CONNECTING ROD
Connecting rod cap bolt 5.0 Nm (44 in-lb) -] 20 Nm (15 ft-lb) -] + 90°
Clearance of connecting rod big end thrust
Standard Value 0.10 - 0.25 mm (0.004 - 0.010 in)
Limit 0.4 mm (0.02 in)
Outside diameter of connecting rod bolt
Limit 0.10 mm (0.004 in)
Connecting rod bearing oil clearance
Standard Value 0.038 mm - 0.069 (0.0015 - 0.0027 in)
Limit 0.10 mm (0.004 in)
PISTON RING
Clearance between piston ring and ring groove
No.1
Standard Value 0.02 - 0.06 mm (0.001 - 0.002 in)
Limit 0.10 mm (0.004 in)
No.2
Standard Value 0.02 - 0.06 mm (0.001 - 0.002 in)
Limit 0.10 mm (0.004 in)
Piston ring end gap
No.1
Standard Value 0.18 - 0.28 mm (0.007 - 0.011 in)
Limit 0.8 mm (0.03 in)
No.2
Standard Value 0.28 - 0.43 mm (0.011 - 0.017 in)
Limit 0.8 mm (0.03 in)
Oil
Standard Value 0.10 - 0.34 mm (0.004 - 0.013 in)
Limit 1.0 mm (0.04 in)
IDLER PULLEY
Idler pulley bolt 48 ± 7 Nm (36 ± 4 ft-lb)
Crankshaft Bolt 250 N-m (184 ft-lb) + 0°, 110N-m (81 ft-lb) + 60°