Cylinder Block Assembly: Specifications
Cylinder BlockCylinder block flatness of gasket surface
Standard value 0.05 mm (0.002)
Limit 0.1 mm (0.003 in)
Cylinder block grinding limit of gasket surface [Total resurfacing depth of both cylinder head and cylinder block]
Limit 0.2 mm (0.007 in)
Cylinder block overall height
Standard value 284 mm (11.2 in)
Cylinder block inside diameter
Standard value 87.0 mm (3.43 in)
Cylindricity
Standard value 0.01 mm (0.0003 in) or less
Cylinder bore 87 mm (3.43 in)
Crankshaft end play
Standard value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.40 mm (0.015 in)
Crankshaft journal outside diameter
Standard value 57.0 mm (2.24 in)
Crankshaft pin outside diameter
Standard value 45.0 mm (1.77 in)
Crankshaft journal oil clearance
No.1, 2, 4, 5 journal
Standard value 0.02 - 0.03 mm (0.0008 - 0.0012 in)
Limit 0.1 mm (0.003 in)
No.3 journal
Standard value 0.03 - 0.04 mm (0.0012 - 0.0016 in)
Limit 0.1 mm (0.003 in)
Bearing cap bolt shank length
Limit 71.1 mm (2.79 in)
Piston to cylinder clearance
Standard value 0.02 - 0.04 mm (0.0008 - 0.0015 in)
BEARING CAP/BEARING CAP BOLT
Tighten the bolts to the specified torque in the tightening sequence shown.
Tightening torque 25 ± 2 Nm (18 ± 1 ft-lb)
Connecting rod big end side clearance
Standard value 0.10 - 0.25 mm (0.004 - 0.009 in)
Limit 0.4 mm (0.015 in)
Connecting rod cap nut 20 ± 2 Nm (15 ± 1 ft-lb) + 90° to 94°
Piston outside diameter
Standard value 87 mm (3.43 in)
Piston ring side clearance
No. 1
Standard value 0.03 - 0.07 mm (0.0012 - 0.0028 in)
Limit 0.1 mm (0.003 in)
No. 2
Standard value 0.02 - 0.06 mm (0.0008 - 0.0024 in)
Limit 0.1 mm (0.003 in)
Piston ring end gap
No. 1
Standard value 0.15 - 0.30 mm (0.006 - 0.012 in)
Limit 0.8 mm (0.03 in)
No. 2
Standard value 0.28 - 0.43 mm (0.011 - 0.017 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard value 0.10 - 0.40 mm (0.003 - 0.015 in)
Limit 1.0 mm (0.03 in)
Crankshaft pulley bolt 25 ± 4 Nm (19 ± 2 ft-lb)