FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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System Specifications

Cylinder Block
Cylinder block flatness of gasket surface
Standard Value 0.05 mm (0.002 in)
Limit 0.1 mm (0.004 in)
Cylinder block grinding limit of gasket surface total resurfacing depth of both cylinder head and cylinder block
Limit 0.2 mm (0.008 in)
Cylinder block overall height [upper plane of cylinder block from crankshaft center]
Standard Value 227.9 - 228.1 mm (8.972 - 8.980 in)
Cylinder bore inside diameter
Standard Value 95.0 mm (3.740 in)
Cylindricity
Standard Value 0.01 mm (0.0003 in)
Piston to cylinder clearance
Standard Value 0.03 - 0.05 mm (0.0012 - 0.0020 in)

Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.3 mm (0.01 in)
Crankshaft journal outside diameter
Standard Value 64 mm (2.520 in)
Crankshaft pin outside diameter
Standard Value 55 mm (2.165 in)
Crankshaft journal oil clearance
No.1, 4
Standard Value 0.02 - 0.03 mm (0.0008 - 0.0012 in)
Limit 0.1 mm (0.004 in)
No.2, 3
Standard Value 0.03 - 0.04 mm (0.0012 - 0.0016 in)
Limit 0.1 mm (0.004 in)

Bearing cap bolt 74 ± 4 Nm (54 ± 3 ft-lb)

Connecting rod big end side clearance
Standard Value 0.10 - 0.25 mm (0.004 - 0.009 in)
Limit 0.4 mm (0.02 in)

Connecting rod cap nut 27 ± 2 Nm (20 ± 1 ft-lb) + 90° to 94°

Piston outside diameter
Standard Value 95.0 mm (3.74 in)
Piston ring to ring groove clearance
No.1
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0027 in)
Limit 0.1 mm (0.004 in)
No.2
Standard Value 0.02 - 0.06 mm (0.0008 - 0.0023 in)
Limit 0.1 mm (0.004 in)
Piston ring end gap
No.1
Standard Value 0.25 - 0.40 mm (0.010 - 0.016 in)
Limit 0.8 mm (0.03 in)
No.2
Standard Value 0.35 - 0.50 mm (0.014 - 0.020 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard Value 0.10 - 0.35 mm (0.004 - 0.014 in)
Limit 1.0 mm (0.03 in)
Piston pin outside diameter
Standard Value 22.0 mm (0.87 in)

Crankshaft pulley center bolt 185 Nm (136 ft-lb)