Inspection Procedure 3

INSPECTION PROCEDURE 3: Clutch Noise

DIAGNOSIS

STEP 1. Check insufficient clutch pedal play.

Q: Does the clutch pedal play meet the standard value?
YES [5M/T] : Go to Step 2.
YES [6M/T] : Go to Step 4.
NO : Adjust the clutch pedal play. Then go to Step 7.

STEP 2. Check the clutch release bearing for wear.

Q: Is the clutch release bearing worn?
YES : Replace the clutch release bearing. Then go to Step 7.
NO : Go to Step 3.

STEP 3. Check the clutch release bearing sliding surface for insufficient lubrication.

Q: Is the lubrication of the bearing sleeve sliding surface sufficient?
YES : Go to Step 5.
NO : Repair the clutch release bearing sliding surface. Then go to Step 7.

STEP 4. Check the concentric slave cylinder for deformation.

Q: Is deformation found on concentric slave cylinder?
YES : Replace the concentric slave cylinder. Then go to Step 7.
NO : Go to Step 5.

STEP 5. Check the clutch cover assembly for improper installation.

Q: Is the clutch cover assembly installed properly?
YES : Go to Step 6.
NO : Install the clutch cover assembly properly. Then go to Step 7.

STEP 6. Check the clutch disc facing for excessive wear.

Q: Is the clutch disc facing assembly worn excessively?
YES [5M/T] : Replace the clutch disc. Then go to Step 7.
YES [6M/T] : Replace the clutch disc and clutch cover assembly. Then go to Step 7.
NO : Go to Step 7.

STEP 7. Check again for the symptom.

Q: Is the symptom reproduced?
YES : Return to Step 1.
NO : The procedure is complete.