System Specifications

Cylinder Block
Cylinder block flatness of gasket surface
Standard Value 0.05 mm (0.002 in)
Limit 0.1 mm (0.004in)
Cylinder block grinding limit of gasket surface [Total resurfacing depth of both cylinder head and cylinder block]
Limit 0.2 mm (0.007 in)
Cylinder block overall height
Standard Value 284 mm (11.2 in)
Cylinder block inside diameter
Standard Value 87.0 mm (3.43 in)
Cylinder bore 87 mm (3.43 in)
Crankshaft end play
Standard Value 0.05 - 0.25 mm (0.002 - 0.009 in)
Limit 0.40 mm (0.015 in)
Crankshaft journal outside diameter
Standard Value 57.0 mm (2.24 in)
Crankshaft pin outside diameter
Standard Value 45.0 mm (1.77 in)
Crankshaft journal oil clearance
Standard Value 0.03 - 0.05 mm (0.0012 - 0.0019 in)
Limit 0.1 mm (0.004 in)

Bearing cap bolt 25 ± 2 Nm (18 ± 1 ft-lb) + 90°

Bearing cap bolt shank length
Limit 71.1 mm (2.79 in)

Connecting rod big end side clearance
Standard Value 0.10 - 0.25 mm (0.004 - 0.009 in)
Limit 0.4 mm (0.015 in)

Connecting rod cap nut 20 ± 2 Nm (15 ± 1 ft-lb) + 90° to 94°

Piston outside diameter
Standard Value 87 mm (3.43 in)
Piston ring side clearance
No. 1
Standard Value 0.03 - 0.07 mm (0.0012 - 0.0028 in)
Limit 0.1 (0.004 in)
No. 2
Standard Value 0.02 - 0.06 mm (0.0008 - 0.0023 in)
Limit 0.1 mm (0.004 in)
Piston ring end gap
No. 1
Standard Value 0.15 - 0.30 mm (0.006 - 0.012 in)
Limit 0.8 mm (0.03 in)
No. 2
Standard Value 0.28 - 0.43 mm (0.011 - 0.017 in)
Limit 0.8 mm (0.03 in)
Oil ring side rail
Standard Value 0.10 - 0.40 mm (0.004 - 0.016 in)
Limit 1.0 mm (0.03 in)
Piston pin outside diameter
Standard Value 22.0 mm (0.87 in)
Piston pin press-in load (Room temperature)
Standard Value 7,350 - 17,200 N (1,653 - 3,866 lb)
Piston to cylinder clearance
Standard Value 0.02 - 0.04 mm (0.0008 - 0.0015 in)

Crankshaft Damper Pulley 25 ± 4 Nm (18 ± 3 ft-lb)