System Specifications

Tighten the bolts to the specified torque in the tightening sequence shown.
Tightening torque: 25 ± 2Nm (18 ± 1 ft-lb)

Cylinder bore mm (in) 87 (3.43)

Piston outside diameter mm (in)
Standard Value: 87 (3.43)

Piston ring side clearance mm (in) No. 1
Standard Value: 0.03 - 0.07
Standard Value: (0.0012 - 0.0028)
Limit: 0.1 (0.003)

Piston ring side clearance mm (in) No. 2
Standard Value: 0.02 - 0.06
Standard Value: (0.008 - 0.0023)
Limit: 0.1 (0.003)

Piston ring end gap mm (in) No. 1
Standard Value: 0.15 - 0.30
Standard Value: (0.008 - 0.003)
Limit: (0.006 - 0.012)

Piston ring end gap mm (in) No. 2
Standard Value: 0.28 - 0.43
Standard Value: (0.011 - 0.017)
Limit: 0.8 (0.03)

Piston ring end gap mm (in) Oil ring side rail
Standard Value: 0.10 - 0.40
Standard Value: (0.004 - 0.016)
Limit: 1.0 (0.03)

Piston pin outside diameter mm (in)
Standard Value: 22.0 (0.87)

Piston pin press-in load N (lb) (Room temperature)
Standard Value: 7,350 - 17,200
Standard Value: (1,653 - 3,866)

Crankshaft pin oil clearance mm (in)
Standard Value: 0.03 - 0.06
Standard Value: (0.0012 - 0.0023)
Limit: 0.1 (0.003)

Connecting rod big end side clearance mm (in)
Standard Value: 0.10 - 0.25
Standard Value: (0.004 - 0.009)
Limit: 0.4 (0.015)

Crankshaft end play mm (in)
Standard Value: 0.05 - 0.25
Standard Value: (0.002 - 0.009)
Limit: 0.40 (0.015)

Crankshaft journal outside diameter mm (in)
Standard Value: 57.0 (2.24)

Crankshaft pin outside diameter mm (in)
Standard Value: 45.0 (1.77)

Crankshaft journal oil clearance mm (in)
Standard Value: 0.03 - 0.05
Standard Value: (0.0012 - 0.0019)
Limit: 0.1 (0.003)

Bearing cap bolt shank length mm (in)
Limit: 71.1 (2.79)

Piston to cylinder clearance mm (in)
Standard Value: 0.02 - 0.04
Standard Value: (0.0008 - 0.0015)

Cylinder block flatness of gasket surface mm (in)
Standard Value: 0.05 (0.002)
Limit: 0.1 (0.003)

Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block]
Limit: 0.2 (0.007)

Cylinder block overall height mm (in)
Standard Value: 284 (11.2)

Cylinder block inside diameter mm (in)
Standard Value: 87.0 (3.43)
Cylindricity mm (in)
Standard Value: 0.01 (0.0003)

Connecting rod big end side clearance.
Standard value: 0.10 - 0.25 mm (0.004 - 0.009 inch)
Limit: 0.4 mm (0.015 inch)

Crankshaft pulley
Crankshaft damper pulley bolt 25 ± 4 Nm (18 ± 3 ft-lb)