Inspection Procedure

INSPECTION PROCEDURE

The following equipment is required to complete the inspection.

^ Extendable and flexible mirror.

^ Flashlight

1. Raise the vehicle on a lift.





2. Locate the front and rear mounting brackets for the left (driver's) side fuel tank strap. (This illustration shows the rear of the left fuel tank strap, secured with a nut over the bracket and stud assembly.)

NOTE:
If the vehicle has more than 1/4 tank of fuel in it, use a transmission jack to support the tank.

NOTE:
For Endeavor, it will be necessary to remove the front fuel tank protective shields to access the front fuel tank strap nuts.

Caution!
DO NOT use power or air tools in the following steps. Stud breakage can occur if corrosion or dirt are built up in the threads. If you come across a broken stud during repairs, create a Techline case and call for repair information. <

3. Spray the threads of both the front and rear fuel tank strap studs with rust penetrant to prevent stud damage, then remove the nut securing the left rear fuel tank strap to the bracket.





4. Loosen, but do not remove, the front fuel tank strap nut (see photo).

5. Remove the fuel tank strap from the rear stud so that the left rear fuel tank bracket can be easily seen.

6. Spray the bracket with non-chlorinated brake cleaner and clean all debris from the bracket using a clean rag to prepare for inspection.

7. Carefully inspect the bracket using a mirror and flashlight. Pay close attention to the indicated area of the rear bracket for necking* or any sign of a crack.

8. Compare the on-vehicle condition with the photos that follow the "Inspection Criteria for Bracket Necking" job aid.











PHOTOS REQUIRED CONDITION