W6MAA

INSPECTION
CLUTCH COVER
1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit.
Limit: 0.5 mm (0.020 inch)
2. Check the pressure plate surface for wear, cracks and discoloration.
3. Check the rivets of the strap plate for looseness. If loose, replace the clutch cover.

CLUTCH DISC

CAUTION: Don't clean the clutch disc in a cleaning solvent.

1. Check the facing for loose rivets, uneven contact, evidence of seizure, or deposited oils and greases. If defective, replace the clutch disc.





2. Measure the rivet sink and replace the clutch disc if it is below the limit.
Minimum limit: 0.3 mm (0.012 inch)
3. Check the torsion spring for play and damage. If defective, replace the clutch disc.
4. Combine the clutch disc with the input shaft and check for sliding condition and play in the rotating direction. If poor sliding condition is evident, clean, reassemble, and recheck. If excessive play is evident, replace the clutch disc and/or input shaft.

CLUTCH RELEASE BEARING

CAUTION: Release bearing is packed with grease. Do not wash it in a cleaning solvent.

1. Check for seizure, damage, noise or improper rotation.
2. Check for wear on the surface which contacts the diaphragm spring.
3. Check for wear on the surface which contacts the release fork. If abnormally worn, replace.

RELEASE FORK
If the surface which contacts the bearing is abnormally worn, replace.

RELEASE FORK SHAFT
Check the release fork shaft for bend and wear, and replace if necessary.