Part 1
OUTPUT SHAFTDISASSEMBLY AND ASSEMBLY
Disassembly Steps 1-36:
Required Special Tools:
DISASSEMBLY SERVICE POINTS
<> BALL BEARING REMOVAL
1. Using special tool MD998917, support the ball bearing, and then set them on the press.
2. Push down on the output shaft with the press, and remove the ball bearing.
<> REVERSE GEAR BEARING SLEEVE REMOVAL
1. Using special tool MD998801, support the reverse gear, and then set them on the press.
2. Push down on the output shaft with the press and remove the reverse gear bearing sleeve.
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1. Using special tool MD998801, support the 4th speed gear, and then set them on the press.
2. Push down on the output shaft with the press and remove the 5th speed-reverse synchronizer hub.
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1. Using special tool MD998917, support the 2nd speed gear, and then set them on the press.
2. Push down on the output shaft with the press and remove the 3rd speed gear.
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1. Using special tool MD998917, support the 1st speed gear, and then set them on the press.
2. Push down on the output shaft with the press and remove the 2nd speed gear sleeve.
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1. Using special tool MD998801, support the 1st speed gear sleeve, and then set them on the press.
2. Push down on the output shaft with the press and remove the 1st speed gear sleeve.
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1. Using special tool MD998917, support the roller bearing inner race, and then set them on the press.
2. Push down on the output shaft with the press and remove the roller bearing inner race.