Removal and Replacement

Part 1 Of 3:

Part 2 Of 3:

Part 3 Of 3:

ENGINE ASSEMBLY
REMOVAL AND INSTALLATION

CAUTION:
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the engine into the vehicle.

REMOVAL SERVICE POINTS
[[A]] POWER STEERING OIL PUMP AND BRACE ASSEMBLY REMOVAL
Remove the power steering oil pump and brace assembly from the engine with the hose attached.

NOTE: Place the removed power steering oil pump in a place where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[B]] A/C COMPRESSOR REMOVAL
Remove the compressor from the compressor bracket with the hose still attached.

NOTE: Place the removed A/C compressor where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[C]] RADIATOR UPPER HOSE/RADIATOR LOWER HOSE REMOVAL
After alignment marks are made on radiator hoses and hose clamps, remove hoses.

[[D]] TRANSAXLE ASSEMBLY REMOVAL

CAUTION: Do not remove the flywheel mounting bolt shown by the arrow. If this bolt is removed, the flywheel will become out of balance and may become damaged.

[[E]] ENGINE FRONT MOUNTING BRACKET REMOVAL
1. Support the engine with a floor jack.
2. Remove the following special tool.





1. [Special tool MB991895 is used] Remove special tool MB991895.





2. [Special tool MB991928 is used] Remove special tool MB991928.





3. Hold the engine assembly with a chain block, etc.
4. Place a garage jack against the engine oil pan with a piece of wood in between so that the weight of the engine assembly is no longer being applied to the engine front mounting bracket.
5. Loosen the engine front mounting bracket mounting nuts and bolts, and remove the engine front mounting bracket.

[[F]] ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and harness connectors, etc., are disconnected from the engine, use the chain block to slowly lift the engine assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS
]]A[[ ENGINE ASSEMBLY INSTALLATION





Install the engine assembly, being careful not to pinch the cables, hoses or wiring harness connectors.

]]B[[ ENGINE FRONT MOUNTING BRACKET INSTALLATION
1. Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine front mounting bracket while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. Use the following special tool as during removal to support the engine.





1. [Special tool MB991895 is used] Set special tool MB991895.





2. [Special tool MB991928 is used] Set special tool MB991928.

]]C[[ O-RING/FUEL HIGH-PRESSURE INSTALLATION





CAUTION: Do not allow any engine oil to enter the fuel rail.

1. Apply a small amount of new engine oil to the O-ring.
2. While turning the fuel high-pressure hose to the right and left, slide it into the fuel rail. Be careful not to damage the O-ring. After installing, check that the hose turns smoothly.
3. If the hose does not turn smoothly, the O-ring is probably binding. Disconnect the fuel high-pressure hose and check the O-ring for damage. Replace if necessary.
4. Re-insert the fuel rail and confirm the hose turns smoothly.

]]D[[ RADIATOR LOWER HOSE/RADIATOR UPPER HOSE INSTALLATION
1. Slide the hose onto the water inlet fitting and thermostat case.
2. Align the marks on the radiator hose and hose clamp made during removal when installing.