Disassembly and Assembly

DISASSEMBLY STEPS
1. Rear Brake Pin (lock Pin)
2. Rear Brake Bushing
3. Rear Brake Pin (Guide Pin)
4. Rear Brake Caliper Support Assembly
5. Pin Boot
6. Boot Ring
<> 7. Rear Brake Caliper Piston
<> 8. Piston Boot




ASSEMBLY STEPS
9. Piston Seal
10. Caliper Body
11. Pad And Wear Indicator
12. Inner Shim
13. Rear Brake Clip
14. Pad Assembly
15. Outer Shim






LUBRICATION POINTS

DISASSEMBLY SERVICE POINTS

When disassembling the disc brakes, disassemble both sides (left and right) as a set.

<> REAR BRAKE CALIPER PISTONIPISTON BOOT REMOVAL

CAUTION
Blow air little by little to remove the piston. The piston will rush out if a force of air is applied suddenly.






Place a piece of wood, etc. against the caliper body as shown. Blow compressed air through the brake hose to remove the piston boot and piston.



<> PISTON SEAL REMOVAL

CAUTION
Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.

1. Remove the piston seal with your finger tip.

2. Clean the piston surface and inner cylinder with alcohol or brake fluid DOT 3 or DOT 4.