FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Tank

REMOVAL AND INSTALLATION









Required Special Tool:
- MB991348: Test Harness Set

REMOVAL SERVICE POINTS

<> FUEL TANK ASSEMBLY REMOVAL




1. Remove the differential support member and tilt the differential carrier. (Refer to Differential Carrier).
2. Hold the fuel tank assembly with a transaxle jack and remove the nuts connected to the fuel tank assembly.
3. Remove the fuel tank assembly in the tilting direction to avoid contact with the differential carrier.






<> FUEL PIPE AND GAUGE ASSEMBLY/FUEL

PUMP MODULE REMOVAL

CAUTION: When withdrawing the fuel pipe and gauge assembly and fuel pump module from the
fuel tank, be careful not damage the sensor unit and the float.

INSTALLATION SERVICE POINTS

>>A<< FUEL PUMP MODULE/FUEL PIPE AND GAUGE ASSEMBLY INSTALLATION






CAUTION: When inserting the fuel pump module and fuel pipe and gauge assembly into the fuel tank, be careful not damage the sensor unit and the float.

>>B<< FUEL HIGH-PRESSURE HOSE

INSTALLATION






CAUTION: After connecting the quick release joint of the fuel high-pressure hose, pull the joint lightly away from the quick release joint to confirm that it is secure. In addition, confirm that there is a play of approximately 3.0 mm (0.12 inch) at the joint.