FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

System Specifications

ENGINE OVERHAUL
Bearing cap bolt 93 ± 5 Nm (69 ± 4 ft. lbs.)
Crankshaft bolt 182 ± 4 Nm (134 ± 3 ft. lbs.)





ENGINE OVERHAUL
Connecting rod cap nut 151 ± 1 Nm (38 ± 1 ft. lbs.)
Connecting rod big end side clearance
Standard value 0.10 - 0.25 mm (0.003 - 0.009 inch)
Limit 0.4 mm (0.02 inch)
Crankshaft bolt 185 ± 5 Nm (139 ± 4 ft. lbs.)
Crankshaft end play
Standard value 0.05 - 0.25 mm (0.002 - 0.009 inch)
Limit 0.3 mm (0.01 inch)
Crankshaft journal outside diameter 60 mm (2.4 inch)
Crankshaft journal oil clearance
Standard value 0.02 - 0.04 mm (0.0008 - 0.0015 inch)
Limit 0.1 mm (0.003 inch)
Piston stroke 76.0 mm (2.99 inch)
Piston outside diameter 91.1 mm (3.58 inch)
Piston to cylinder clearance 0.02 - 0.04 mm (0.0008 - 0.0015 inch)
Piston ring to ring groove clearance
No.1
Standard value 0.03 - 0.07 mm (0.0012 - 0.0027 inch)
Limit 0.1 mm (0.003 inch)
No.2
Standard value 0.02 - 0.06 mm (0.0008 - 0.0023 inch)
Limit 0.1 mm (0.003 inch)
Piston ring end gap
With variable induction system
No.1
Standard value 0.25 - 0.35 mm (0.009 - 0.013 inch)
Limit 0.8 mm (0.03 inch)
No.2
Standard value 0.35 - 0.50 mm (0.013 - 0.019 inch)
Limit 0.8 mm (0.03 inch)
Oil ring side rail
Standard value 0.10 - 0.35 mm (0.003 - 0.013 inch)
Limit 1.0 mm (0.03 inch)
Without variable induction system
No.1
Standard value 0.30 - 0.45 mm (0.012 - 0.017 inch)
Limit 0.8 mm (0.03 inch)
No.2
Standard value 0.45 - 0.60 mm (0.018 - 0.023 inch)
Limit 0.8 mm (0.03 inch)
Oil ring side rail
Standard value 0.20 - 0.60 mm (0.008 - 0.023 inch)
Limit 1.0 mm (0.03 inch)