Service Specifications
Timing belt | Auto-tensioner rod projection lenth | Standard value | 12 mm | ||
Auto-tensioner rod pushed-in amount [When pushed with a force of 98 - 196 N (22 - 44 lbs.) | Standard value | 1.0 mm or less | |||
Rocker arms and camshaft | Camshaft height | Intake | Standard value | 37.39 mm | |
Limit | Minimum 36.89 mm | ||||
Exhaust | M/T | Standard value | 37.14 mm | ||
Limit | Minimum 36.64 mm | ||||
A/T | Standard value | 36.83 mm | |||
Limit | Minimum 36.33 mm | ||||
Camshaft journal outside diameter | Standard value | 45 mm | |||
Cylinder head and valves | Cylinder head flatness of gasket surface | Standard value | Less than 0.05 mm | ||
Limit | 0.2 mm | ||||
Cylinder head grinding limit of gasket surface (Total resurfacing depth of cylinder head nd cylinder block) | Limit | 0.2 mm | |||
Cylinder head overall height | Standard value | 120 mm | |||
Cylinder head bolt shank length | Limit | 99.4 mm | |||
Valve thickness of valve head (margin) | Intake | Standard value | 1.0 mm | ||
Limit | Minimum 0.5 mm | ||||
Exhaust | Standard value | 1.2 mm | |||
Limit | Minimum 0.7 mm | ||||
Valve overall height | Intake | Standard value | 112.30 mm | ||
Limit | Minimum 111.80 mm | ||||
Exhaust | Standard value | 114.11 mm | |||
Limit | Minimum 113.61 mm | ||||
Valve stem outside diameter | Intake | Standard value | 6.0 mm | ||
Exhaust | Standard value | 5.9 mm | |||
Valve thickness to valve guide clearance | Intake | Standard value | 0.02 - 0.05 mm | ||
Limit | 0.10 mm | ||||
Exhaust | Standard value | 0.03 - 0.07 mm | |||
Limit | 0.15 mm | ||||
Valve face angle | Standard value | 45 deg - 45.5 deg | |||
Valve spring free length | Standard value | 51.0 mm | |||
Limit | Minimum 50.0 mm | ||||
Valve spring load/installed height | Standard value | 267 N / 44.2 mm | |||
Valve spring out-of-squareness | Standard value | 2 deg or less | |||
Limit | 4 deg | ||||
Valve seat valve contact width | Standard value | 0.9 - 1.3 | |||
Valve guide inside diameter | Standard value | 6.0 mm | |||
Valve guide projection from cylinder head upper surface | Standard value | 14.0 mm | |||
Valve stem projection | Standard value | 49.30 mm | |||
Limit | 49.80 mm | ||||
Oversize rework dimensions of valve guide hole | 0.05 oversize diameter | Standard value | 11.05 - 11.07 mm | ||
0.25 oversize diameter | Standard value | 11.25 - 11.27 mm | |||
0.50 oversize diameter | Standard value | 11.50 - 11.52 mm | |||
Intake oversize rework dimensions of valve seat hle | 0.3 oversize diameter | Standard value | 34.30 - 34.33 mm | ||
0.6 oversize diameter | Standard value | 34.60 - 34.63 mm | |||
Exhaust oversize rework dimensions of valve seat hole | 0.3 oversize diameter | Standard value | 31.80 - 31.83 mm | ||
0.6 oversize diameter | Standard value | 3210 - 32.13 mm | |||
Front case, counterbalance shaft and oil pan | Oil pump side clearance | Drive gear | Standard value | 0.08 - 0.14 mm | |
Driven gear | Standard value | 0.06 - 0.12 mm | |||
Oil pressure at curb idle speed [Oil temperature is 75 to 90 deg C (167 to 194 deg F) | Standard value | 78 kPa or more | |||
Piston and connecting rod | Piston outside diameter | Standard value | 86.5 mm | ||
Piston ring side clearane | No.1 | Standard value | 0.02 - 0.06 mm | ||
Limit | 0.1 mm | ||||
No.2 | Standard value | 0.02 - 0.06 mm | |||
Limit | 0.1 mm | ||||
Piston ring end gap | No.1 | Standard value | 0.25 - 0.35 mm | ||
Limit | 0.8 mm | ||||
No.2 | Standard value | 0.40 - 0.55 mm | |||
Limit | 0.8 mm | ||||
Oil ring side rail | Standard value | 0.10 - 0.40 mm | |||
Limit | 1.0 mm | ||||
Piston pin outside diameter | Standard value | 22.0 mm | |||
Piston pin press-in load (Room temperature) | Standard value | 7,350 - 17,200 N | |||
Crankshaft pin oil clearance | Standard value | 0.02 - 0.05 mm | |||
Limit | 0.1 mm | ||||
Connecting rod big end side clearance | Standard value | 0.10 - 0.25 mm | |||
Limit | 0.4 mm | ||||
Crankshaft and cylinder block | Crankshaft end play | Standard value | 0.05 - 0.25 mm | ||
Limit | 0.40 mm | ||||
Crankshaft journal outside diameter | Standard value | 57.0 mm | |||
Crankshaft pin outside diameter | Standard value | 45.0 mm | |||
Bearing cap bolt shank length | Limit | 71.1 mm | |||
Crankshaft journal oil clearance | Standard value | 0.02 - 0.04 mm | |||
Limit | 0.1 mm | ||||
Piston to cylinder clearance | Standard value | 0.02 - 0.04 mm | |||
Cylinder block flatness of gasket surface | Standard value | 0.05 mm | |||
Limit | 0.1 mm | ||||
Cylinder block grinding limit of gasket surface [Total resurfacing depth of both cylinder head and cylinder block] | Limit | 0.2 mm | |||
Cylinder block overall height | Standard value | 290 mm | |||
Cylinder block inside diameter | Standard value | 86.5 mm | |||
Cylindricity | Standard value | 0.01 mm |