FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Service Specifications

Timing belt Auto-tensioner rod projection lenth Standard value 12 mm
Auto-tensioner rod pushed-in amount
[When pushed with a force of 98 - 196 N (22 - 44 lbs.)
Standard value 1.0 mm or less
Rocker arms and camshaft Camshaft height Intake Standard value 37.39 mm
Limit Minimum 36.89 mm
Exhaust M/T Standard value 37.14 mm
Limit Minimum 36.64 mm
A/T Standard value 36.83 mm
Limit Minimum 36.33 mm
Camshaft journal outside diameter Standard value 45 mm
Cylinder head and valves Cylinder head flatness of gasket surface Standard value Less than 0.05 mm
Limit 0.2 mm
Cylinder head grinding limit of gasket surface
(Total resurfacing depth of cylinder head nd cylinder block)
Limit 0.2 mm
Cylinder head overall height Standard value 120 mm
Cylinder head bolt shank length Limit 99.4 mm
Valve thickness of valve head (margin) Intake Standard value 1.0 mm
Limit Minimum 0.5 mm
Exhaust Standard value 1.2 mm
Limit Minimum 0.7 mm
Valve overall height Intake Standard value 112.30 mm
Limit Minimum 111.80 mm
Exhaust Standard value 114.11 mm
Limit Minimum 113.61 mm
Valve stem outside diameter Intake Standard value 6.0 mm
Exhaust Standard value 5.9 mm
Valve thickness to valve guide clearance Intake Standard value 0.02 - 0.05 mm
Limit 0.10 mm
Exhaust Standard value 0.03 - 0.07 mm
Limit 0.15 mm
Valve face angle Standard value 45 deg - 45.5 deg
Valve spring free length Standard value 51.0 mm
Limit Minimum 50.0 mm
Valve spring load/installed height Standard value 267 N / 44.2 mm
Valve spring out-of-squareness Standard value 2 deg or less
Limit 4 deg
Valve seat valve contact width Standard value 0.9 - 1.3
Valve guide inside diameter Standard value 6.0 mm
Valve guide projection from cylinder head upper surface Standard value 14.0 mm
Valve stem projection Standard value 49.30 mm
Limit 49.80 mm
Oversize rework dimensions of valve guide hole 0.05 oversize diameter Standard value 11.05 - 11.07 mm
0.25 oversize diameter Standard value 11.25 - 11.27 mm
0.50 oversize diameter Standard value 11.50 - 11.52 mm
Intake oversize rework dimensions of valve seat hle 0.3 oversize diameter Standard value 34.30 - 34.33 mm
0.6 oversize diameter Standard value 34.60 - 34.63 mm
Exhaust oversize rework dimensions of valve seat hole 0.3 oversize diameter Standard value 31.80 - 31.83 mm
0.6 oversize diameter Standard value 3210 - 32.13 mm
Front case, counterbalance shaft and oil pan Oil pump side clearance Drive gear Standard value 0.08 - 0.14 mm
Driven gear Standard value 0.06 - 0.12 mm
Oil pressure at curb idle speed
[Oil temperature is 75 to 90 deg C (167 to 194 deg F)
Standard value 78 kPa or more
Piston and connecting rod Piston outside diameter Standard value 86.5 mm
Piston ring side clearane No.1 Standard value 0.02 - 0.06 mm
Limit 0.1 mm
No.2 Standard value 0.02 - 0.06 mm
Limit 0.1 mm
Piston ring end gap No.1 Standard value 0.25 - 0.35 mm
Limit 0.8 mm
No.2 Standard value 0.40 - 0.55 mm
Limit 0.8 mm
Oil ring side rail Standard value 0.10 - 0.40 mm
Limit 1.0 mm
Piston pin outside diameter Standard value 22.0 mm
Piston pin press-in load (Room temperature) Standard value 7,350 - 17,200 N
Crankshaft pin oil clearance Standard value 0.02 - 0.05 mm
Limit 0.1 mm
Connecting rod big end side clearance Standard value 0.10 - 0.25 mm
Limit 0.4 mm
Crankshaft and cylinder block Crankshaft end play Standard value 0.05 - 0.25 mm
Limit 0.40 mm
Crankshaft journal outside diameter Standard value 57.0 mm
Crankshaft pin outside diameter Standard value 45.0 mm
Bearing cap bolt shank length Limit 71.1 mm
Crankshaft journal oil clearance Standard value 0.02 - 0.04 mm
Limit 0.1 mm
Piston to cylinder clearance Standard value 0.02 - 0.04 mm
Cylinder block flatness of gasket surface Standard value 0.05 mm
Limit 0.1 mm
Cylinder block grinding limit of gasket surface
[Total resurfacing depth of both cylinder head and cylinder block]
Limit 0.2 mm
Cylinder block overall height Standard value 290 mm
Cylinder block inside diameter Standard value 86.5 mm
Cylindricity Standard value 0.01 mm