FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Service Specifications

Rocker arms and camshaft Camshaft cam height Intake Standard value 37.86 mm
Limit 37.36 mm
Exhaust Standard value 37.67 mm
Limit 36.17 mm
Cylinder head and valve Cylinder head flatness of gasket surface Standard value Less than 0.03 mm
Limit 0.2 mm
Cylinder head grinding limit of gasket surface Limit 0.2 mm
otal resurfacing depth of both cylinder head and cylinder block
Cylinder head overall height Standard value 119.9 - 120.1 mm
Cylinder head bolt shank length Limit 96.4 mm
Valve stem outside diameter Standard vlaue 6.0 mm
Valve stem-to-guide clearance Intake Standard value 0.02 - 0.05 mm
Limit 0.10 mm
Exhaust Standard value 0.04 - 0.06 mm
Limit 0.15 mm
Valve face angle Standard vlaue 45 deg - 45.5 deg
Valve margin Intake Standard value 1.0 mm
Limit 0.5 mm
Exhaust Standard value 1.3 mm
Limit 0.8 mm
Valve stem projection Intake Standard value 49.30 mm
Limit 49.80 mm
Exhaust Standard value 49.35 mm
Limit 49.85 mm
Overall valve length Intake Standard value 110.15 mm
Limit 109.65 mm
Exhaust Standard value 113.70 mm
Limit 113.20 mm
Valve spring free height Standard value 49.5 mm
Limit 48.5 mm
Valve spring load/installed height Standard value 216 N / 44.2 mm
Valve spring squareness Standard value Maximum 2 deg
Limit 4 deg
Valve seat contact width Standard value 0.9 - 1.3 mm
Valve guide inside diameter Standard value 6.0 mm
Valve guide projection Standard value 14.0 mm
Oversize valve guide hole diameter 0.05 oversize diameter Standard value 11.05 - 11.07 mm
0.25 oversize diameter Standard value 11.25 - 11.27 mm
0.50 oversize diameter Standard value 11.50 - 11.52 mm
Oversize intake valve seat hole diameter 0.30 oversize diameter Standard value 31.80 - 31.83 mm
0.60 oversize diameter Standard value 32.10 - 32.13 mm
Oversize exhaust valve seat hole diameter 0.30 oversize diameter Standard value 29.30 - 29.32 mm
0.60 oversize diameter Standard value 29.60 - 29.62 mm
Oil pump and oil pan Oil pump tip clearance Standard value 0.03 - 0.08 mm
Oil pump side clearance Standard value 0.10 - 0.18 mm
Oil pump body clearance Standard value 0.10 - 0.18 mm
Limit 0.35 mm
Piston and connecting rod Piston outside diameter Standard value 81.5 mm
Piston ring side clearance No.1 Standard value 0.03 - 0.08 mm
Limit 0.1 mm
No.2 Standard value 0.02 - 0.06 mm
Limit 0.1 mm
Piston ring end gap No.1 Standard value 0.40 - 0.55 mm
Limit 0.8 mm
No.2 Standard value 0.10 - 0.35 mm
Limit 1.0 mm
Piston pin outside diameter Standard value 19.0 mm
Piston pin press-in load
[at room temperature]
Standard value 4900 - 14700 N
Crankshaft pin oil clearance Standard value 0.02 - 0.04 mm
Limit 0.1 mm
Connecting rod big end side clearance Standard value 0.10 - 0.25 mm
Limit 0.4 mm
Crankshaft and cylinder block Crankshaft end play Standard value 0.05 - 0.25 mm
Limit 0.4 mm
Crankshaft journal outside diameter Standard value 50 mm
Crankshaft pin outside diameter Standard value 47 mm
Crankshaft journal oil clearance Standard value 0.02 - 0.03 mm
Limit 0.1 mm
Cylinder block gasket surface flatness Standard value 0.05 mm
Limit 0.1 mm
Cylinder block gasket surface grinding limit Limit 0.2 mm
Cylinder block overall height Standard value 286.7 mm
Cylinder bore inside diameter Standard value 81.5 mm
Cylinder bore cylindricity Standard value 0.01 mm or less
Piston-to-cylinder clearance Standard value 0.02 - 0.04 mm
Bearing cap bolt shank length Limit 71.1 mm