FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

FUEL PUMP MODULE REPLACEMENT




1. Remove the retaining screws and remove the service hole cover..
2. Remove the service hole cover mounting screws to remove the cover.
3. Disconnect the harness connector.

NOTE: Check the fuel pump (Refer to On-vehicle Service. If defective, replace the fuel pump, which is incorporated in the fuel pump module.

4. Disconnect high-pressure fuel hose and fuel hose.
5. Unscrew the mounting nuts to remove the fuel pump module.
6. Replace the fuel pump.
7. Install the fuel pump module. Tighten the mounting nuts to the specified torque.

Tightening torque: 2.5 ± 0.5 N.m (23 ± 4 in-lb)

8. Connect the harness connector, high-pressure fuel hose and fuel hose.






CAUTION: Snap the high-pressure fuel hose one-touch joint into place, then pull back slightly on the hose to assure it is secure. However, the connection should have a play of approximately 3.0 mm (0.12 inch).

9. Retain the service hole cover with the screws.
10. Install the rear seat cushion assembly.



Fuel Pump:




FUEL PUMP MODULE DISASSEMBLY AND ASSEMBLY

ASSEMBLY SERVICE POINT

>>A<< GROMMET / O-RING INSTALLATION
Apply gasoline on the grommet and the O-ring before mounting them to prevent damage or twisting.