Symptom Related Diagnostic Procedures
TROUBLESHOOTING HINTS1. Charging warning light does not go on when the ignition switch is turned to ON, before the engine starts.
- Check the bulb.
2. Charging warning light does not switch off after the engine starts.
- Check the IC voltage regulator inside the generator.
3. Discharged or overcharged battery.
- Check the IC voltage regulator inside the generator.
4. The charging warning light illuminates dimly.
- Check the diode (inside the combination meter) for a short-circuit.
TROUBLESHOOTING GUIDE
The charging system troubleshooting guide is shown in the following chart.
STEP 1.
Q: Is the battery in good condition?
YES: Go to Step 2.
NO: Charge or replace the battery.
STEP 2.
Q: Is the generator drive belt in good condition?
YES: Go to Step 3.
NO: Adjust the belt tension or replace the belt.
STEP 3.
Q: Does the charging warning light brightly when the ignition switch is turned on?
YES: Go to Step 4.
NO:Check the ignition switch.
- Check for burnt-out charging warning light.
- Check the generator.
- Check the charging warning light-related circuits.
STEP 4.
Q: Does the charging warning light go out after starting the engine?
YES: Go to Step 5.
NO: Check the generator
STEP 5.
Q: Is an oscilloscope available?
YES: Go to Step 6.
NO: Go to Step 7.
STEP 6.
Q: Dose the oscilloscope show a normal wave pattern?
(Refer to Charging system - Wave pattern check using a oscilloscope)
YES: Go to Step 7.
NO: Check the generator.
STEP 7.
- Engine: 2,500 r/min
- Headlight: ON (high beam)
- Voltage between generator terminal B and the positive battery terminal
OK: 0.5 V or less
- Voltage between the negative battery terminal and generator body
OK: 0.5 V or less
Q: Are the generator output line and ground line in good condition?
YES: Go to Step 8.
NO: Check the generator output line and ground line.
STEP 8.
Q: Is the output current normal? (Refer to Charging system/Output current test)
YES: Go to Step 9.
NO: Check the generator
STEP 9.
Q: Is the regulated voltage normal? (Refer to Charging system / Regulated voltage test)
YES: Go to Step 10.
NO: Check the generator
STEP 10.
Q: Is the voltage drops in the generator output line normal?
YES: Generator is normal. Check other systems.
NO: Check the output line.