Transfer Case Adapter

DISASSEMBLY AND REASSEMBLY
DISASSEMBLY SERVICE POINTS
LOCK NUT REMOVAL

1. Unlock the lock nut. (Straighten the bent nut.)

2. Holding the driven bevel gear in a vise and using the special tool, remove the lock nut.

REASSEMBLY SERVICE POINTS
>A< SPACER SELECTION
1. Use the existing spacer to assemble the transfer case adapter.

2. Using the special tool, check that the bevel gear rotating drive torque is within standard value.
Standard value: 1.0 - 1.7 Nm (0.72 - 1.23 ft. lbs.)
3. If the rotating drive torque is outside of the standard value, adjust using adjusting spacers.

>B< TAPER ROLLER BEARING INSTALLATION

>C< LOCK NUT INSTALLATION

1. Holding the driven bevel gear in a vise and using the special tool, tighten the lock nut to the specified torque.

2. Caulk the lock nut at two positions.