Center Differential
DISASSEMBLY AND REASSEMBLY
DISASSEMBLY SERVICE POINTS
TRANSFER DRIVEN GEAR REMOVAL
1. Remove the transfer driven gear.
NOTE: If it is hard to remove, use the special tool to remove it.
TAPER ROLLER BEARING REMOVAL
Using the special tool, remove the taper roller bearing from the transfer driven gear.
Using the special tool, remove the taper roller bearing from the center differential flange.
REASSEMBLY SERVICE POINTS
>A< SPACERS SELECTION
1. Install the spacer, side gear (rear), pinion, washer and pinion shaft in the center differential case.
2. While pressing the pinion shaft, select the thickest spacer to gently rotate the pinion.
3. Install the side gear (front), spacer and center differential flange and tighten the bolts to the specified torque.
Center differential drive gear bolt: 75 Nm (54 ft. lbs.)
4. Using the front output shaft, rotate the side gear front and select the thickest spacer to gently rotate the side gear front.
>B< BOLT INSTALLATION
1. First apply sealant to the end [5 mm (0.20 inch)] of the bolt threads and then tighten to the specified torque in the order shown in the figure.
Center differential drive gear bolt: 75 Nm (54 ft. lbs.)
Specified adhesive: 3M Stud Locking Part No. 4170 or equivalent
>C< TAPER ROLLER BEARING INSTALLATION
1. Using the special tool, install the taper roller bearing on the center differential flange.
>D< TAPER ROLLER BEARING INSTALLATION
1. Using the special tool, install the taper roller bearing on the transfer driven gear.