FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Starter Motor: Adjustments

PINION GAP ADJUSTMENT

Pinion Gap Adjustment:




1. Disconnect wire from M-terminal of magnetic switch.
2. Connect a 12V battery between S-terminal and M-terminal.
3. Set the switch to "ON", and pinion will move out.

CAUTION: This test must be performed quickly (in less than 10 seconds) to prevent coil from burning.

Pinion Gap Adjustment:




4. Check pinion to stopper clearance (pinion gap) with a feeler gauge.
Standard value: 0.5 - 2.0 mm (0.020 - 0.079 in.)

Pinion Gap Adjustment:




5. If pinion gap is out of specification, adjust by adding or removing gaskets between magnetic switch and front bracket.