Fuel Tank: Service and Repair

COMPONENTS

REMOVAL STEPS
1. Heated oxygen sensor connection
2. Center exhaust pipe
3. Protector
4. Band
5. Fuel tank
6. High-pressure fuel hose
7. Return hose
8. Suction hose
9. Pipe
10. Cap
11. Fuel gauge unit and pump assembly
12. Fuel tank differential pressure sensor
13. Fuel gauge unit and pipe assembly
14. Tape
15. Vapor hose
16. Fuel cut-off valve assembly
17. Fuel tank filler tube cap
18. Filler hose
19. Vapor hose
20. Fuel tank filler tube protector
21. Reinforcement
22. Fuel tank filler tube assembly
23. Fuel shut-off valve
24. Packing

INSTALLATION STEPS
Installation is in the reverse order of Removal.
1. Heated oxygen sensor connection
2. Center exhaust pipe
3. Protector
4. Band
5. Fuel tank
6. High-pressure fuel hose
7. Return hose
8. Suction hose
9. Pipe
10. Cap




CAUTION: When removing or installing the sensor, take care not to damage sealing.

11. Fuel gauge unit and pump assembly
12. Fuel tank differential pressure sensor
Use the special tool to tighten the cap to the specified torque so that the marks on the fuel tank and the fuel gauge unit and pump assembly (or the fuel gauge unit and pipe assembly) are aligned.

CAUTION: Make sure that the fuel gauge unit and pump assembly (or the fuel gauge unit and pipe assembly) does not turn together with the cap when tightening the cap. If the mating marks are not aligned, the position of the float will not be correct and the fuel gauge indicator light and the fuel level gauge will not operate properly.

13. Fuel gauge unit and pipe assembly
14. Tape
15. Vapor hose
16. Fuel cut-off valve assembly
17. Fuel tank filler tube cap
18. Filler hose
19. Vapor hose
20. Fuel tank filler tube protector
21. Reinforcement
22. Fuel tank filler tube assembly
23. Fuel shut-off valve
24. Packing